Author Topic: Boat wiring...  (Read 2718 times)

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Offline pyro225

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Boat wiring...
« on: September 27, 2017, 08:19:07 AM »
Hi all - obviously this question is going to come up in my rebuild... and it’s also coming up for my 10yr old regal as it lived in the sea permanently tied to a buoy until I got her 3 yrs back. When I got her all the speaker wiring was green and disintegrating. Ever since half the dials only work with a wiggle of the cables.

Is there a best kind of wire for resisting corrosion? I want to kit the new one out as best I can!

Thanks


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Offline Plugcheck

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Re: Boat wiring...
« Reply #1 on: September 27, 2017, 10:10:48 AM »
Copper will patina in the presence of moisture, just look at the statue of liberty. In wiring, this patina/corrosion is accelerated due to current flow.  Bad thing is it happens especially around crimped ends that can hold moisture.  I build all my own wiring using stranded copper wiring with proper insulation rating for the task.  I use bare crimp on ends, and solder the fitting just at the connector. If you allow solder to travel down the wire, it make a brittle point.  It is possible to strip the wire back and put on new ends, but water generally has a capillary action, and the green runs down the wire some distance.  When a dash board is finished I use an rtv sealant for windshields(no salt)to seal the connections  that are exposed keeping the water out.  Whether the whole harness needs replacement is a difficult decision on larger boats, they get complex.  Some folks are against splicing, but a good soldered and taped Western Union splice will Outlast the life of the boat.  Acceptable on low current items, don't splice main battery cables and such.  Hope this helps.
Michael
1979 CVZ-18 388 CI Vortec Mouse
1980 CVX-16SS 140 Mercruiser
1979 CVX-16 Johnson 175
2002 Bennington 2275CC 90 Mercury
1985 Intimidator project
1989 Lowe 200 Redneck fishin Toon
2001 Godfrey Sweetwater pontoon 115 Rude

Offline pyro225

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Re: Boat wiring...
« Reply #2 on: September 28, 2017, 03:03:42 PM »
Thanks - so would you cut them back to see how far the copper runs before taking drastic action?


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Offline Plugcheck

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Re: Boat wiring...
« Reply #3 on: September 28, 2017, 04:05:25 PM »
      If you cut back say 2-3" and the copper is clean or just a little green and the wire remains long enough to reconnect, then I'd use it.   A little patina is ok, just use some fine sandpaper to clean up and crimp new ends on. 
Michael
1979 CVZ-18 388 CI Vortec Mouse
1980 CVX-16SS 140 Mercruiser
1979 CVX-16 Johnson 175
2002 Bennington 2275CC 90 Mercury
1985 Intimidator project
1989 Lowe 200 Redneck fishin Toon
2001 Godfrey Sweetwater pontoon 115 Rude