Minnesota Classic Glastron Forum

General Category => General Discussion => Topic started by: fireman24mn on November 18, 2012, 07:06:31 PM

Title: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: fireman24mn on November 18, 2012, 07:06:31 PM
I picked up this CV 23 out BY Chicago. It will be getting completely redone top to bottom. As you can see in the pics it is pretty rough shape. Motor is junk guessing it was never winterized properly as the block and heads are cracked. I will be installing a new motor, floor, transom, interior, and paint. I will be making a few modifications here and there but for the most part it will still be the Classic Glastron-Carlson that we all love. Let the fun begin!!!
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: fireman24mn on November 18, 2012, 07:07:51 PM
couple more
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: fireman24mn on November 18, 2012, 07:13:49 PM
I got started on it today. Me and my little brother got the engine dissembled and removed. Nothing good heads and block cracked whole thing is going to the scrap yard. I drained about a gallon of water out of the oil pan. Even the sides of the oil pan were bulged out from frozen water.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: Hyperacme on November 18, 2012, 08:00:44 PM
Your a boat rebuildin' machine Shawn !
At least we won't have to wait long to see the finnished results .. LOL
What color ya gonna go with ?
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: fireman24mn on November 18, 2012, 09:04:30 PM
Haven't decided on color yet it will be white on with ? color metal flake. Hoping to have it ready by spring. Time will tell.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: fireman24mn on November 19, 2012, 03:08:44 PM
If anyone knows of any hull improvements that can be made to make it a little faster let me know. I will be painting the whole boat so modifying or improving the hull wont be an issue. I plan on raising the engine/drive a couple inches so that should help some. Ideas? Suggestions?
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: Burnin Daylight on November 19, 2012, 04:10:41 PM
Aren't the CV23's running on a pad??
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: fireman24mn on November 21, 2012, 09:41:25 PM
I finally found one reason I like roller trailers. It is pretty easy to roll around the garage too. It only took me and my brother about 15-20 min. to get it off the trailer and rolled into the garage.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: Rosscoe on November 22, 2012, 09:23:37 AM
Furniture dollies? Great idea. I didnt think they could take the weight.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: fireman24mn on November 22, 2012, 10:07:21 AM
I used one furniture dolly and not sure about it the car dollies work much better.

Any way got a little more done. most of the floor and foam is out. Lots of water in the foam what a surprise!
What are the child labor laws again and they don't apply to your own kids do they.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: Rosscoe on November 22, 2012, 10:31:35 AM
Depending on what path you take on the motor, just to let you know, I have 2 sets of heads, 2 intakes, a crank and rods.
Not sure what I want for the stuff yet. I havent done any pricing yet.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: fireman24mn on November 22, 2012, 01:41:15 PM
I'm going to build a Vortec 350. Thats the plan anyway.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: Glastronjohn18 on November 22, 2012, 07:57:52 PM
Furniture dollies? Great idea. I didnt think they could take the weight.

Ross, most furniture dollies with 3" wheels are rated for 750#. I'm not sure if that applies to Harbor Freight models.
Take it from a former mover.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: Glastronjohn18 on November 22, 2012, 08:01:24 PM
Shawn , going back to one of the earlier pics of the motor, what's that coating the entire bottom end? Cosmoline or another type of preservative.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: fireman24mn on November 22, 2012, 08:07:02 PM
Not really a preservative just water and oil mixed. I drained about 9 quarts of water out of the oil pan before I any oil came out of the drain plug
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: wexrocks on November 22, 2012, 09:56:28 PM
Aren't the CV23's running on a pad??

Indeed... checking to make sure there is no hook in the pad would be a worthwhile effort.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: CVZ18Fan on November 22, 2012, 10:12:05 PM
Wow, looks like you have your work cut out for you. Like many, I will be watching your build thread very closely. I learned quite a bit from the CVX18 build you did. Will be using a bunch of that knowledge on my CVZ18 build. I'm kinda in the same spot you are with the scope of work needed to do. By the way, if you find out anything about those child labor laws, let me know. I have a little red head too, they look about the same age (almost 11), she was on break in this photo.
(http://i208.photobucket.com/albums/bb163/motoxconnection/CVZ18/28594B9F-AE09-4C0F-87EE-E0DA0EBF9158-3814-00000761805BDD1C.jpg)

I am sending you a PM, have a question about something on your CVX18. Good luck, can't wait to watch the process.




Rich
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: fireman24mn on November 24, 2012, 09:58:27 AM
Got some more done yesterday. Hoping to get all the stringers and transom out today. There was about 25 gal. of gas in the tank I had to drain it and only thing i could get to work was a primer bulb from an old gas line. That's a whole lot of squeezing in case you were wondering.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: CVZ18Fan on November 24, 2012, 01:03:47 PM
You are making progress. Were you aware that the transom was in that condition or was that a surprise?

Rich
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: fireman24mn on November 24, 2012, 01:10:28 PM
I knew the whole boat was in pretty bad shape so I was figuring that I would end up replacing all the wood any way. I also plan to raise the engine/drive up a couple inches as well.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: CVZ18Fan on November 24, 2012, 01:22:11 PM
You planning on having this done by spring? Do you sleep out in the shop??
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: Hyperacme on November 24, 2012, 02:16:29 PM
You sleep ?
When ?

You get more done in one evening then I do in one month ... LOL
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: CVZ18Fan on November 24, 2012, 03:23:33 PM
No kidding, I'm thinking I need to fly him down to NC for a weekend and that will put me back on my timeline due to the knee surgery delay. LOL

Rich
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: fireman24mn on November 24, 2012, 04:44:28 PM
You planning on having this done by spring? Do you sleep out in the shop??

Thats the plan. It is getting pulled back out of the garage on sunday. I have a floor to put in my friends aluminum fishing boat. That should only take a few days. Then I have to do a couple touch ups on my other friends truck. And Jeff asked me to fix a couple spots on his car last spring as well.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: fireman24mn on November 25, 2012, 10:42:56 PM
Got the transom removed. And I think I am going to do the stringers in sections. Back 1/3 and transom, then middle, then front. Or should I just remove them all and then start replacing?  I am thinking that it will help keep the hull straight. Opinions?

1st pic is the foam that was behind the transom on one side and guess what it had water in it as well.

2nd looking toward stern

3rd looking towards bow

4th close up of transom.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: fireman24mn on January 14, 2013, 11:12:51 AM
I should be pulling the 23 back in this week I seen a pic of a bout with U-shaped seating And am considering it what do you guys think.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: dorelse on January 14, 2013, 11:16:46 AM
I think that's great idea!
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: Hyperacme on January 14, 2013, 11:28:39 AM
Had a 25 foot four winns with that set up. Worked well For Socializing/Partying.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: thedeuceman on January 14, 2013, 02:39:53 PM
that looks like fun !
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: WetRaider on January 14, 2013, 03:02:16 PM
I love it.  If that table dropped on it's post, you could have a pad to toss on top and the whole thing can be a little "recessed" sun pad ...
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: fireman24mn on January 14, 2013, 04:53:24 PM
I love it.  If that table dropped on it's post, you could have a pad to toss on top and the whole thing can be a little "recessed" sun pad ...


Or a second bed. I have the camper top for the boat as well looks like if I do this I could sleep 4. 2 in Cuddy and 2 up top.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: WetRaider on January 14, 2013, 05:43:23 PM
Heck yeah.  Do it!
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: OleRed on January 14, 2013, 06:39:43 PM
the boat in the picture looks like that celebrity I had in the shop here last year, that sucker was 7 1/2 ft wide,  inside,
there is not near that much roon back there in a CV-23, the scimitar is 65" inside the back seat, that celebrity was almost 90"
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: Crebb on January 14, 2013, 07:53:33 PM
RE: U seating.
I'm new and should probably just shut up and listen but, had a lot of boats and never liked having to step on the seats to get in the boat. May not want to bring the U too far forward so there will be room to stand next to the gunnels without standing on a seat. Just a thought. I guess there would be plenty of length in a 23 footer. These pictures are such an education. Maybe if I had seen them before I wouldn't have started this project.
Crebb
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: Burnin Daylight on January 16, 2013, 05:59:16 PM
Sean, I don't know what your thinking about for power for the CV23 when you get it rebuilt.  Red found this stroker and when he called on it they are actually built up in Illinois.  This seems like a good price for a dressed marine motor.  I will have that much in my 357 when I get it built, and have had to find and order the parts a piece at a time.

http://www.perfprotech.com/dressed-383-marine-performance-longblock-mbp3830ctc/product/247292 (http://www.perfprotech.com/dressed-383-marine-performance-longblock-mbp3830ctc/product/247292)
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: 75starflight on January 16, 2013, 08:29:26 PM
I book marked it! Would not mind putting one in the CVZ when she is done.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: fireman24mn on January 17, 2013, 09:37:22 AM
I am probably just going to build a mild 350. Unless I come into a windfall of cash of course.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: Burnin Daylight on January 17, 2013, 09:43:41 AM
I am probably just going to build a mild 350. Unless I come into a windfall of cash of course.

I thought maybe with you wanting to raise the X dimension and move the transom back that you were wanting to make a hot rod out of it.
How mild??  What are you thinking?
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: fireman24mn on January 17, 2013, 08:49:49 PM
I am planning on raising the engine and drive not setting it back. I am thinking just a 355 with some mild performance upgrades. Vortec heads and few other small things. My goal is around 70mph. Thinking that with the mild build on the motor raising the drive and truing the hull I should be close. Fingers crossed. But i figure if stock the are at 55-60mph it shouldn't take a ton of changes to get some more. We will see. The motor build is a ways out so it may change. I am saving some cash up for a couple real estate investments I have been kicking around getting into. And its winter so there is ice fishing and snowmobiles that I have to fix. My problem is I will only buy stuff cheap and then i need to fix it up. Some days just not enough time in the day.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: Burnin Daylight on January 18, 2013, 08:17:46 AM
But i figure if stock the are at 55-60mph it shouldn't take a ton of changes to get some more.  My goal is around 70mph.

Gosh Sean that 10--15 mph to reach 70 has been a struggle for me and pricey.  Good luck..
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: fireman24mn on January 18, 2013, 09:42:25 AM
Ya I am hoping that raising the drive gives me 4 or 5mph but we will see. Hopefully another 4 or 5 from the HP increase and maybe 1 or 2 by truing the hull. Thats what I am hoping for any way we will see how it turns out. I may have found a 400 sbc that I might go pick up. $50 for the complete motor it spin a main bearing and is tore apart. The price is right thats for sure.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: fireman24mn on January 18, 2013, 04:05:36 PM
So 400 small block it is. Found a block, heads, crank, and rods for 50.00 so I picked it up. I figure if anything I could even scrap it and get my 50 back.
Title: Re: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: 75starflight on January 18, 2013, 07:24:47 PM
Nice find for the price Shawn! If the block is not cracked its a really great find.

Sent from my AT100 using Tapatalk 2
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: Rosscoe on January 20, 2013, 11:49:34 AM
One big benefit for you is that you can always make more money. What with your day job and all the side stuff (painting, bodywork) your income is only limited to your time, which I don't see you having much of in the "spare" category.
After seeing what you did on your CVX, I'd like to talk to you about painting my 61 Surflite but that is down the road.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: fireman24mn on January 21, 2013, 10:12:30 AM
I got my Pen Back and the nickle I dropped!!!  Also 1997 Dodge truck for sale just installed a new dash old one was cracked. I picked up a suburban for the new tow vehicle.


 Finally got the last of the "other Projects" done and the boat is back in the garage. Time to make some progress
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: dorelse on January 21, 2013, 10:18:05 AM
They did have a problem with cracking dashes didn't they...looks like a big job!
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: fireman24mn on January 23, 2013, 09:00:08 AM
Went and bought the wood for the cradle I am building to hold everything straight while I am replacing the stringers.  I also had a straight edge on the hull and it has a decent Hook built into the back 6" or so of the hull. Looks to be about the same amount of hook that Red took out of the Scimatar That will have to come out and hopefully there is a couple MPH in there.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: Tonka Jim on January 23, 2013, 04:08:46 PM

I'm looking forward to progress pics  :o

Way to go Shawn
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: CVX Fever on January 23, 2013, 08:52:57 PM
I'll be interested to see how that SB 400 runs/performs in your boat. They are supposed to be a really good engine for marine use. Should move it along nicely.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: fireman24mn on January 25, 2013, 11:13:44 PM
Got some more done this week. The cradle built, got the top removed, and a few more stringers out. Should have all the stringers out tomorrow and prob start the grinding. If anyone would like to volunteer for the grinding let me know I have more than one grinder.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: fireman24mn on January 25, 2013, 11:15:06 PM
couple more
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: 75starflight on January 25, 2013, 11:20:14 PM
Nice looking cradle Shawn. It commingle along quite well.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: thedeuceman on January 26, 2013, 09:12:49 AM
If anyone would like to volunteer for the grinding let me know I have more than one grinder.

when are you working ?
i could help today, or some night next week.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: Hyperacme on January 26, 2013, 06:44:57 PM
Almost done ... Almost ...
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: carlsoncvx18 on January 26, 2013, 07:49:49 PM
Gregg

You have a nice camera that filters out all the white dust in the air.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: Hyperacme on January 26, 2013, 08:05:26 PM
Carol was laughing at me when i got home.
Looked like i had a white hat on !
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: WetRaider on January 26, 2013, 09:47:12 PM
When I did all the grinding and sanding on Wet Raider, I set up the leaf blower on high and rigged it on the rungs of an A-Frame ladder to carry all the dust away ...
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: Hyperacme on January 26, 2013, 09:52:33 PM
Three grinders goin' at once   . . . It was like a snow storm  . . .  Total white out !
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: fireman24mn on January 26, 2013, 10:52:19 PM
Thanks again Jeff and Greg. No luck fishing. I should have stayed and grinding. Oh well. I will get on it in the morn again.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: fireman24mn on February 09, 2013, 12:11:22 PM
Let the grinding Begin
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: fireman24mn on February 09, 2013, 07:24:09 PM
6 more hours of grinding done. Good news is only about 6 more to go.  If any one would like to come over and finish while I am gone feel free. I will be in California at the University Of Farmers next week
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: friscoboater on February 13, 2013, 09:39:20 PM
Man I have been there.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: 23csx on February 15, 2013, 06:54:56 PM
Nice Job.  Hope to see the finished product. Just wanted to know if you were going to use gel coat as finished product or or some type of Marine Epoxy Paint or Marine Urethane.
Keep up the good work.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: fireman24mn on February 18, 2013, 11:56:49 AM
I am still debating but am leaning towards Regular Base coat clear coat. Urethane is much easier to use. And a lot less buffing. That is what I did on my CVX-18 that I restored last year. Here is the thread http://forum.cgoamn.com/index.php?topic=2962.0 (http://forum.cgoamn.com/index.php?topic=2962.0)
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: fireman24mn on February 27, 2013, 11:38:02 AM
Got all the grinding done Although I am sure there will be more somewhere. Going to buy the pink foam sheets and make all the stringers ,supports, transom out of them and then just have one day of cutting and fitting wood in the boat. Its going a lot slower than I wanted but i'm going to kick it into High gear and try to get some stuff done.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: dorelse on February 27, 2013, 11:49:47 AM
You've been trying not to blow up...its understandable

I also have no doubt you'll kick it into high gear shortly! 

Have you decided on a color yet?
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: fireman24mn on February 27, 2013, 03:34:46 PM
Not sure have a couple I am thinking of a Charcoal/ granite flake or possibaly a blue. But still up in the air for the most part.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: Hyperacme on February 27, 2013, 05:39:34 PM
The black one looks pretty cool ...
Can't go wrong with blue or red !
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: fireman24mn on March 01, 2013, 08:54:45 AM
Got the garage cleaned. It no longer looks like it snowed inside and I can walk threw it with out turning white.  Got the transom board shaped out of foam. Will start on stringers and bulk heads this weekend and next week.

And stopped at Express Composites and got a roll of 8in Double Bias cloth, mixing sticks, miking cups, and my 1st 5 gal of resin.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: thedeuceman on March 01, 2013, 09:13:52 AM
Great idea using foam...
i used cardboard on the gt, it worked ok but i see the foam is a better choice
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: fireman24mn on March 01, 2013, 02:26:27 PM
I really debated using the foam at 12.XX a sheet to just be thrown away in the end. Could have screwed up a couple sheets of Plywood for that price. But I figured I can get everything cut and shaped this way and will make the cutting of the wood easier.

Side note any one doing a CV 23 that would want the foam when I am done. Don't know about shipping but may be able to figure something out.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: fireman24mn on March 04, 2013, 10:36:06 AM
One more done. got one left then start on stringers
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: Rosscoe on March 04, 2013, 11:43:17 AM
It looks like you added some support for the gunwales now. Did you take some measurements before you split her or take some from the deck? Where is the deck anyways? Hanging from the ceiling?
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: fireman24mn on March 04, 2013, 01:24:22 PM
I measured the width before I split the hull.  And the top is outside on the trailer getting snowed on.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: fireman24mn on March 04, 2013, 11:52:20 PM
got the last bulk head made and a few of the stringers
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: WetRaider on March 06, 2013, 09:50:18 AM
That looks real nice ... I like the foam, too - easy to shape.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: Rosscoe on March 10, 2013, 12:49:45 PM
Yep the foam is a great idea. Saves mis-cuts in the wood and like you said, you can just do all the cutting at once.
I imagine there were some drainage holes in the bulkheads etc. Will you be adding those or trying to seal it up tight?
What type of material will you be using for the stringers?
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: fireman24mn on March 10, 2013, 03:31:55 PM
There have been a few cuts that would have turned into firewood. It is nice and easy to shape and is working great. I will be using Ply for the stringers and cross braces and 2x8 for the motor mounts and motor stringers.

Here are the pics of what I have. Stringers are all built and will probably start cutting them from wood this week. Hope fully start glassing soon as well.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: Rosscoe on March 11, 2013, 09:06:39 AM
Looks like the floor in the cuddy is lower then the rest. That makes sense. Is your tank good and are you putting it back in the same place? Where do those center takes get filled from...the bow still?

Is your transom foam that actual size it will be? Seems taller then the hull.

You still must of had to "eyeball" the shape when cutting the foam since you'd be holding a square piece of foam next to the contour to cut it.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: fireman24mn on March 11, 2013, 10:47:46 AM
Looks like the floor in the cuddy is lower then the rest. That makes sense. Is your tank good and are you putting it back in the same place? Where do those center takes get filled from...the bow still?

Is your transom foam that actual size it will be? Seems taller then the hull.

You still must of had to "eyeball" the shape when cutting the foam since you'd be holding a square piece of foam next to the contour to cut it.


Yes the cuddy floor is lower.

It has a aluminum tank and it was about 3/4 full when I got it. Looks like it is in great shape so it will be going back in. Tank fills right by the steering wheel on the out side then there is a large hose that goes to the tank threw the floor.

Yes the height of the stringers is what was in there. The floor on the 23's is higher than the 18. The width of the 18 and 23 are pretty much the same hull width. 23's just seem a lot wider because you end up with about 16 more inches of floor.

As for cutting I would get a general shape by measuring from the floor line down to the hull cut the V shape. Then took a marker with tape wrapped around it so it was a lot bigger by the tip. Then I would draw a line on the foam about a half inch up from the floor. I would hold the marker on the floor and the tape would hold the tip about a half inch up, then I would trace the hull onto the foam and cut. Worked good and went pretty quick.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: Rosscoe on March 11, 2013, 10:53:09 AM
Good thinking. Thats similar to how they scribe the back of cabinets to fit them to an unplumb irregular shape wall.
Getting close to assembly time.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: fireman24mn on March 16, 2013, 01:21:29 PM
Started fiber glassing.  Put some reinforcements where I will be sanding the hook out of the hull and put one layer over the transom and then a couple layers over the out-drive hole. Put a piece of tin over the hole to hold the glass to the right shape. And the white is not air it is a little of the old filler/ PB that was on the transom

Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: fireman24mn on March 23, 2013, 09:33:10 PM
Got all the stringers cut out of wood and final fit. Also got the transom cut fit and installed. I will hopefully get a few of the back stringers bedded down tomorrow.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: OleRed on March 24, 2013, 12:51:11 AM
Thats some really nice work you are doing.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: fireman24mn on March 24, 2013, 02:18:18 PM
Thanks Red.

I got the motor mount stringers bedded in this morn I will prob. Glass the transom and stringer in tonight then start on the rest of the stringer this week
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: fireman24mn on April 02, 2013, 09:52:30 AM
Got 80% of the stringers bedded and glassed. Used up about 5 gals of resin so far. Prob go pick up another bucket today or tomorrow. Hoping to be done with stringers this weekend and get the boat flipped and start on the bottom repairs and Painting.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: thedeuceman on April 02, 2013, 10:58:27 AM
That looks great...
if ya need a hand flipping it (or with anything else) give me a call.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: V153 on April 02, 2013, 04:08:41 PM
Nice work.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: Tonka Jim on April 02, 2013, 04:14:37 PM

It's coming along nicely  :o

Let me konw if you need any help also!

Jim
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: fireman24mn on April 05, 2013, 09:43:21 PM
Planning on a long day in the garage tomorrow if anyone wants to stop by feel free. I have a few beverage if need be
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: thedeuceman on April 05, 2013, 11:50:30 PM
I'll head over after I get a few cups of coffee in me
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: fireman24mn on April 07, 2013, 03:52:47 PM
Thanks Joe and Jeff for the help. Got all the stringers done and the motor mounts. Should be ready to flip next weekend and start on the bottom.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: WetRaider on April 07, 2013, 07:59:52 PM
Are you planning to fill those spaces with foam?
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: fireman24mn on April 07, 2013, 08:35:50 PM
I have been going back and forth for a few months debating on whether or no to fill the hull with pour in Foam. Still have not decided
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: OleRed on April 07, 2013, 11:00:18 PM
that structure is almost identical to the structure under the floor of a 1998 20ft Celebrity I done last year, and the it too had a 50 gallon tank in the same location.  I poured the foam in all the boxes, and under the tank, I'm not trying to persuade you toward the foam, but I will tell you why I like to use it.  I like the rigidity it adds to the hull alright, but what is most noticeable is the quietness it adds to the ride.  Some of the boxes on the Celebrity were 10" depth toward the keel, so I poured most of the foam in there before I put the floor down, that way I knew all the voids were completely full.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: dorelse on April 07, 2013, 11:39:13 PM
I'll concur with Red, Shawn.  I left the foam out on the Bayliner...very noisy ride, the CVZ is foamed throughout and its more solid and much quieter.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: Rosscoe on April 08, 2013, 05:30:06 AM
I would think too, with the foam, the boat would be nearly impossible to sink? As long as the stuff doesn't absorb water but I am sure Red checked that all out. It would be a butt load of buoyancy with little weight.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: OleRed on April 08, 2013, 07:17:41 AM
Quote
As long as the stuff doesn't absorb water but I am sure Red checked that all out. It would be a butt load of buoyancy with little weight.

I been using this foam for about three years now, never seen anything like it, it's a polyurethane mix, impervious to water, set's up hard as a rock, and unbelievable Fast, the electric company here uses it to set telephone poles after a storm, because they can string wire in in 15 /20 minutes, many people use it to set wooden fence post, because it seals off water from the post so it won't rot, and they also use it to set aluminum flag poles, so I figured why not use it in an old boat.  The stuff cost a little over $100 for a 4 gallon kit, 50/50 mix ratio, a 12 to 1 expantion ratio, that means if you mix a gallon of part "A" with a gallon of part "B" stir it up 40 seconds with the little stirring wheel on a drill motor that comes with the kit, pour it in a 55 gallon drum, it will expand up to 33 gallons volumn. The only thing about this stuff is, I wish it was a little slower to blow up, you only have 1 minute after you pour the two parts together to get it poured in place, not even that long in hot weather.  It weighs about 10 pounds a gallon, but not near that much when it's expanded, never figured that out ?   I haven't weighed an expanded piece of it, but it's not very heavy.

GRA Services Int.
5000 E. 2nd. st
Edmond, Ok.  73034
405-330-2395
Doug
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: fireman24mn on April 08, 2013, 12:53:01 PM
Ok so I am thinking I will do the foam. 

Red In looking at the pic from the Celebrity. It looks like you added a 2nd strip on the top edge of the stringers. Was this just to have a larger area to screw too or was this to make all the stringers level so the deck went on level.  I am trying to decide if I want to add a 1x2 or something to the stringers and make it all level that way or if I want to sand/ plane them all down level again. I have a couple that are not level when setting a straight edge across the floor. I think it was a combo of my cutting and getting some set further in to the cabsol mix than then others. On the V-195 I planed them all down so they were close and no big high spots. Ideas?
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: OleRed on April 08, 2013, 10:59:12 PM
Both, they didn't all come out even, and yes, I need more space to screw something down than just a 3/4 slice of wood.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: carlsoncvx18 on April 10, 2013, 04:30:45 PM
Shawn

Are you going to do a flip this Saturday morning????

Looking forward to watching it.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: Hyperacme on April 10, 2013, 06:16:06 PM
Sat. good for me.
Post a time Shawn ...
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: fireman24mn on April 18, 2013, 10:50:54 AM
A few pick of before the flip and of starting the bottom repairs. There is general chips and scratches to fix, a Hook to remove, clean up and straighten the strakes and tru the bottom of the hull.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: fireman24mn on April 18, 2013, 10:56:50 AM
pics of the hook removal Ground most of it off and the added some fiberglass filler. ( resin, cabisol, and some long fibers pulled from mat)

Red
The last to photos show some stress cracks in the hull where the front crossmember/ header is and where the cuddy starts. From the factory there is not much support in the front I reinforced and added some more structure it so this should not happen again.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: V153 on April 18, 2013, 07:05:59 PM
To me there is nothing quite as seductive as a Glastron on it's back ...?
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: fireman24mn on April 20, 2013, 01:43:54 AM
The plan for the weekend is blueprinting the hull. And from my reading it just means that you make it really straight and flat. Lots of work on the bottom of the hull I have a 6ft straight edge that I will be using.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: CVZ18Fan on April 20, 2013, 04:50:57 AM
Looks awesome Shawn, lots of work there, very impressive!

Rich
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: fireman24mn on April 21, 2013, 09:39:53 AM
Removing the hook. I ground half of it off and am filling the rest. I had already reinforced the inside of the hull so there was nothing to worry about when I was grinding. Starting in the back and working my way forward. Time to go make some dust I will have some more pics tonight.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: David CVX-16 on April 21, 2013, 05:03:27 PM
Some articles and pictures on blueprinting:

http://www.performanceboats.com/jet-boats/45022-bottom-detailing-blueprinting-101-a.html (http://www.performanceboats.com/jet-boats/45022-bottom-detailing-blueprinting-101-a.html)

http://www.screamandfly.com/archive/index.php/t-197672.html (http://www.screamandfly.com/archive/index.php/t-197672.html)

Also, make the edges sharp.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: fireman24mn on May 14, 2013, 12:15:29 PM
Got some more done. Hook is all gone and bottom is flat or so says my 6ft straight edge. Now starting on sharpening the strakes. I took tape along the edge and mixed resin and pored it on let it set up and then used the air file to make them nice and sharp.  If you notice Resin will eat duct tape. But the masking tape has no problem.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: WetRaider on May 14, 2013, 12:18:14 PM
Resin won't do anything with Gorilla Tape ... I used it to lay up my splashwell build.  Separated from the hull without any problem.

Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: seanol on August 26, 2013, 03:19:39 PM
I really debated using the foam at 12.XX a sheet to just be thrown away in the end. Could have screwed up a couple sheets of Plywood for that price. But I figured I can get everything cut and shaped this way and will make the cutting of the wood easier.

Side note any one doing a CV 23 that would want the foam when I am done. Don't know about shipping but may be able to figure something out.

If you are willing to ship it to Las Vegas I could use it! Let me know what shipping charges are and I will cover of course. Maybe they could be sectioned and labeled?
Thanks,
Sean
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: fireman24mn on August 26, 2013, 04:31:44 PM
Sorry a lot of it got broke laying around and I ended up just tossing it.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: OleRed on August 28, 2013, 03:12:38 PM
You are doing some Fine work on that baby Shawn, sure wish you lived closer, I'd Kidnap you, make you work for your release.  I got another scimitar coming in the shop December or January, but I'm going to get some help on that one, looks like mine may have to wait another year before it gets it's "surgery".
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: fireman24mn on August 28, 2013, 03:41:13 PM
You are doing some Fine work on that baby Shawn, sure wish you lived closer, I'd Kidnap you, make you work for your release.  I got another scimitar coming in the shop December or January, but I'm going to get some help on that one, looks like mine may have to wait another year before it gets it's "surgery".

I have a feeling that if we lived closer there would be some other mods to the 23 as well.

Looks like Gary's boat is coming along pretty good as well.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: Bayflite73 on August 30, 2013, 06:47:17 PM
You are doing some Fine work on that baby Shawn, sure wish you lived closer, I'd Kidnap you, make you work for your release.  I got another scimitar coming in the shop December or January, but I'm going to get some help on that one, looks like mine may have to wait another year before it gets it's "surgery".

High praise from Red. Well done Shawn!
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: fireman24mn on September 23, 2013, 09:21:02 PM
Instead of tearing apart the Celebrity parts boat apart this weekend. I got a lot of body work done on the hull. First 2 pics are of sharpening the strakes.  3rd & 4th pic was some spider cracking and when ground down a little I found a bad spots in the glass. Mixed up some glass and filled it back in then finshed it with body filler so there should be no more problem with them spots.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: fireman24mn on September 23, 2013, 09:22:25 PM
few more pics

pics 3 shows spider cracking in the glass. looking at the gel I would have never guessed that it carried that far through.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: fireman24mn on September 23, 2013, 09:24:28 PM
last ones.

in pic 4 you can see the dents from the rollers on the trailer that I had to fill. One more reason I don't like roller trailers.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: fireman24mn on October 08, 2013, 12:10:45 PM
Got a little more done. Most all major work is done now just a final sand and filling all the small nicks, gouges, pin holes and double checking for spider-cracking. I used a pink paint marker to mark any spots that need to have filler applied so i don't miss them.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: fireman24mn on October 15, 2013, 05:06:36 PM
On my way home to prime the bottom half of the hull. Pics later if all goes well!!
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: Rosscoe on October 15, 2013, 07:56:11 PM
Some video of that would be cool. I'm easily amused.  :D
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: fireman24mn on October 15, 2013, 08:46:14 PM
Sorry Ross no video. Hard to hold a paint gun and the phone to take Video. Any way all primed. Looks pretty good for just primer!!!  You can also see how much sharper the strakes and transom are now.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: 75starflight on October 15, 2013, 09:02:49 PM
Looks great Shawn! She should fly on the water next year.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: wexrocks on October 15, 2013, 09:20:23 PM
Very nice... that's gotta feel good!

Just curious, what kind of primer did you use?
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: fireman24mn on October 15, 2013, 09:58:06 PM
Southern Polyurethane inc (SPI). I used their clear coat on the 18 and really like it so I am using their epoxy primer, intercoat clear for the flake, and clear for the 23
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: Burnin Daylight on October 16, 2013, 06:11:01 AM
That looks really good, very nice job!   I'm curios how your going to manage to raise the X dimension on the transom with that outer transom shell shaped the way it is. 
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: fireman24mn on October 16, 2013, 08:48:16 AM
If you look in the last pic I made some extra room at the top of the transom (bottom of pic) so there shouldn't be a problem with raising the drive.  I will also prob have to limit the amount the drive trims up for trailering. I was looking at Jasons 23 and noticed that the back edge of the drive is very close when it is trimmed all the way up for the trailer.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: OleRed on October 16, 2013, 09:43:43 AM
Something I noticed on the cv-23 is that the drive is two inches deeper in the water than the scimitars, I figure there is about that much difference in the cut of the "v" to create the pad.  Until seen that, I  thought the drive would have been raised to that difference on the 23's to take full advantage of the pad effect.
The drive on Red'sGold came out almost 3" from original design, I had planned it to be 2 1/2 but when it was all done it was a bit higher, and I had some real difficulty finding a prop I could run in it with-out cavitating,  but after the nose mod on the lower gear case all that went away, allowing me to run larger diameter props.  My point, or my question, is wondering how high you could raise the "x" dimention on a cv-23 to make a sugnificent difference in speed an performance, or would it be advantagous just to leave it where it is and find an early SS (shorty) drive to install on it, that would set the cavitation plate on the drive the same level of the hull, maybe just a bit above the plave of the hull.
I have plans to shorten a Gen II to achieve just that, thanks to Retro I have enough parts to experiment with.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: Jason on October 16, 2013, 09:49:25 AM
Does raising the motor affect take off and plane out performance? The 23's don't seem to just "pop out" of the water like the smaller boats do. Would sure be nice if you could some how make it adjustable..... Maybe you should just convert it to an outboard Shawn!
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: fireman24mn on October 16, 2013, 10:27:00 AM
Something I noticed on the cv-23 is that the drive is two inches deeper in the water than the scimitars, I figure there is about that much difference in the cut of the "v" to create the pad.  Until seen that, I  thought the drive would have been raised to that difference on the 23's to take full advantage of the pad effect.
The drive on Red'sGold came out almost 3" from original design, I had planned it to be 2 1/2 but when it was all done it was a bit higher, and I had some real difficulty finding a prop I could run in it with-out cavitating,  but after the nose mod on the lower gear case all that went away, allowing me to run larger diameter props.  My point, or my question, is wondering how high you could raise the "x" dimention on a cv-23 to make a sugnificent difference in speed an performance, or would it be advantagous just to leave it where it is and find an early SS (shorty) drive to install on it, that would set the cavitation plate on the drive the same level of the hull, maybe just a bit above the plave of the hull.
I have plans to shorten a Gen II to achieve just that, thanks to Retro I have enough parts to experiment with.

My plan is to raise the drive 2 inches. Not sure how much clearance there is on the sun pads above the engine or if I will have to raise/ modify them at all. Also as Barb pointed out with the shape of the back of the boat there is not much room to raise the drive more then 2 or 3 inches with out doing some major mods.

Red what is the best way to figure out the X and figure out where to cut the hole? I have never done it. If i remember Retro said he has the template for the hole.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: fireman24mn on October 16, 2013, 10:34:33 AM
Red sent you a PM
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: OleRed on October 16, 2013, 11:12:19 AM
Quote
Red what is the best way to figure out the X and figure out where to cut the hole? I have never done it. If i remember Retro said he has the template for the hole.

This is the best thing to use, this way the holes are drilled strait thru the transom, a must for the studs on the transom assy. the inner side of this plate is the hole size, just a little more cut required at the top after the slanted holes are cut for the steering arm to clear.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: wexrocks on October 16, 2013, 11:16:19 AM
There is a predetermined height recommended by Mercury. The template is marked at centerline. You will have to raise the centerline on the template on the transom. You also have to be sure to measure straight up from a level off the bottom of the boat, not measure up the angle of the transom.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: Burnin Daylight on October 16, 2013, 12:49:58 PM
Does raising the motor affect take off and plane out performance? The 23's don't seem to just "pop out" of the water like the smaller boats do. Would sure be nice if you could some how make it adjustable..... Maybe you should just convert it to an outboard Shawn!


Jason, after we added the extra horsepower to Hot Knots she comes right on up and lays the bow down much faster than before.  That's running the 21 pitch prop, with the 19 pitch it is really got a great holeshot.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: OleRed on October 16, 2013, 01:08:39 PM
Does raising the motor affect take off and plane out performance? The 23's don't seem to just "pop out" of the water like the smaller boats do. Would sure be nice if you could some how make it adjustable..... Maybe you should just convert it to an outboard Shawn!


Jason, after we added the extra horsepower to Hot Knots she comes right on up and lays the bow down much faster than before.  That's running the 21 pitch prop, with the 19 pitch it is really got a great holeshot.

Her's a video of Red's Gold holeshot with the stock 260hp and the raised drive.

http://www.youtube.com/watch?v=nKAN8XRxUhI

and another of Hot Knots with original drive set

http://www.youtube.com/watch?v=e1_eBmmzWyU
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: Jason on October 16, 2013, 02:32:29 PM
Does raising the motor affect take off and plane out performance? The 23's don't seem to just "pop out" of the water like the smaller boats do. Would sure be nice if you could some how make it adjustable..... Maybe you should just convert it to an outboard Shawn!


Jason, after we added the extra horsepower to Hot Knots she comes right on up and lays the bow down much faster than before.  That's running the 21 pitch prop, with the 19 pitch it is really got a great holeshot.

Oh Yea, I am sure with the extra HP it wouldn't be a problem, but I was not sure what Shawn was thinking for HP.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: OleRed on October 16, 2013, 03:02:35 PM
the motor in Red's Gold in that video was the original stock motor out of Burnin Daylight
running a 1.65 ratio drive and a 20 pitch ss 4 blade prop, it still has a Burnin Daylight attitude  :)
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: fireman24mn on October 16, 2013, 03:32:49 PM

Oh Yea, I am sure with the extra HP it wouldn't be a problem, but I was not sure what Shawn was thinking for HP.
[/quote]

I will be running the 260 hp out of the celebrity to start. I will prob do a couple things to get a few more horses, than I plan on building a 400 SB for it in the future.

Jason have you tried any 4 blade props?

I am going to be picking up a 4blade 21 that you can try next year.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: Jason on October 16, 2013, 06:34:56 PM
I think a revolution 4 19 or 21 would work well.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: CVZ18Fan on October 16, 2013, 07:33:59 PM
Thanks for sharing the picture of the the materials you are using. Can't wait to see the color and flake go on. If you could post links for the companies you are ordering from, that would be a great source of info for us.

Rich
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: fireman24mn on October 16, 2013, 08:21:07 PM
http://www.southernpolyurethanes.com/ (http://www.southernpolyurethanes.com/)

I am using all of there product except for the base coat and Flake.  Base will probably be PPG/Omni and Flake is from Roth Flake.

I am debating to do a few things with some products from Alsa but they will be secret untill done.  http://www.alsacorp.com/paints.htm (http://www.alsacorp.com/paints.htm)
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: CVZ18Fan on October 16, 2013, 09:20:06 PM
Thanks Shawn!! Appreciate it. Looking forward to what you choose and a base orange color and also how you like the flake in a intercoat clear vs. how you sprayed it in the CVX18. When are you spraying the white ??

Rich
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: thedeuceman on October 17, 2013, 11:33:13 AM
Thanks for sharing the picture of the the materials you are using. Can't wait to see the color and flake go on. If you could post links for the companies you are ordering from, that would be a great source of info for us.

Rich
Already thinking about flake on the 92 ;)
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: CVZ18Fan on October 17, 2013, 12:36:58 PM
You know it! I will post about the 92 later on this evening. It now has a new home.

Rich
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: fireman24mn on October 17, 2013, 09:04:28 PM
Thanks Shawn!! Appreciate it. Looking forward to what you choose and a base orange color and also how you like the flake in a intercoat clear vs. how you sprayed it in the CVX18. When are you spraying the white ??

Rich

I got a couple cars I have to fix that I have been putting off for months (one is the wife's). A few are club members that have asked about some painting. Then the 23 will be back in the garage for paint and flake on the bottom half. Thinking a month hopefully sooner. I also have to get the snowmobiles ready.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: CVZ18Fan on October 17, 2013, 09:27:26 PM
Got to take care of the Mrs., I understand.

Snowmobiles, one thing I miss. I had an 83 Polaris Indy 600 when I lived in NY. That thing would fly! Down in the south, you could use one for a day a year if you were lucky. Most people have never have seen one in person.

 I know I have pictures somewhere, but my second dad in this world, who was a mechanical engineer (genius) and built race cars (dirt modifieds), built from scratch the most amazing ice car you have ever seen. The chassis was modeled off a mini sprint frame, had a Polaris Indy 600 engine, was front wheel drive, sat about 3 inches off the ground, had wide studded front tires and studded skinnies on the rear, solid rear axle with adjustable coil overs on all four corners. The lake I grew up on was very active with everything that went fast. We kept about an 1/8 mile oval cleared all winter with a pit area and would race every weekend. There was not a four wheeler nor a trike (Tecate's & 250R's) that could even keep up with it. The snowmobiles could run with it in a straight line but had no chance in the turns. It had a hand brake to set the thing side ways going in to the turns, like you see in the Rally cars. The studded front wheels would throw rooster tails of ice going through the turns, purely awesome! Had to make lexan ice shields so you didn't get a face full of ice (we realized this after day one with it..LOL) Every once in a while when the ice was clear, we would make speed runs down the lake. One of the guys on the lake was a state trooper, cool guy, he clocked me at 119mph one afternoon. We even made the news with it the first year. They did a whole story on it and there I was on TV throwin it sideways around the turn, my five minutes of fame. LOL.

I will see if I can find the pictures of it. It hasn't been fired up in many years but is still sitting in the corner of his pole barn. Just thought I would share.

Rich
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: CVZ18Fan on October 19, 2013, 06:08:56 PM
Hey Shawn, I am on the Southern Polyurethanes website looking around. From the picture you posted, I know what primer you are spraying but what product # you going to use for the mid coat clear and the top clear?

Your base coat will not be from them??

I see the Keystone mixing cups. That is where I buy my PPG stuff. Are they a Southern Polyurethanes dealer?


One more paint question, I have 3/4 gallon of this PPG ALK-200 Metallic Black paint on the shelf. It is a single stage product that is glossy. I am just thinking, but if I wanted to spray a trailer with this but add some flake (agent orange from Roth), could I spray clear with flake mixed in over the single stage?? I did some reading and some have said they have sprayed the clear with flake in the re-coat window of the base and had great results. Just wondering what your thoughts are on that.

Thanks,
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: CVZ18Fan on October 19, 2013, 08:32:12 PM
Shawn, I was looking through their clears and both the Universal clears say in the spec sheet that both can be sprayed over single stage paints, guess that answers the question but would still like your opinion.

Also, how do you think the Agent Orange flake would look sprayed over black?

Rich
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: CVZ18Fan on October 19, 2013, 10:03:51 PM
Those guys are less than 4 hours from me. We have a few offices within 100 miles of them, may have to see if I can get a tour of the facility sometime. I like all the info on their site. Looking forward to using their products. Love the fact that the President of the company posts his cell number and is available 7 days a week, don't find that everyday.

Rich
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: Glastronjohn18 on October 19, 2013, 10:43:31 PM
Quote
Snowmobiles, one thing I miss. I had an 83 Polaris Indy 600 when I lived in NY. That thing would fly! Down in the south, you could use one for a day a year if you were lucky. Most people have never have seen one in person.


Rich, Talk of your INDY 600 sure brought back memories. I bought mine Dec. 22, 1982 as a Christmas gift to me and rode it all over Tug Hill and Old Forge.  You are right those 600's could fly, had mine on radar at 108.  Here's a pic for those people who have never seen one.

(http://i1280.photobucket.com/albums/a494/glastronjohn18/Turbo650/1983INDY6000001_zps5df138c6.jpg) (http://s1280.photobucket.com/user/glastronjohn18/media/Turbo650/1983INDY6000001_zps5df138c6.jpg.html)
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: CVZ18Fan on October 19, 2013, 11:41:47 PM
That's it exactly!!! Man I loved that thing. Very reliable, very few issues the entire time I had it.

Thanks for sharing.

Rich
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: Hyperacme on October 20, 2013, 09:40:38 AM
If ya can't go boating ... The next best thing is to sit in a warm garage, drink beer and talk boating !
Good to see you guys again ...

(http://i131.photobucket.com/albums/p286/Hyperacme/CGOAMNpic%203/shawnsgarage_zpseffffb5b.jpg) (http://s131.photobucket.com/user/Hyperacme/media/CGOAMNpic%203/shawnsgarage_zpseffffb5b.jpg.html)
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: 75starflight on October 20, 2013, 10:02:41 AM
If ya can't go boating ... The next best thing is to sit in a warm garage, drink beer and talk boating !
Good to see you guys again ...

(http://i131.photobucket.com/albums/p286/Hyperacme/CGOAMNpic%203/shawnsgarage_zpseffffb5b.jpg) (http://s131.photobucket.com/user/Hyperacme/media/CGOAMNpic%203/shawnsgarage_zpseffffb5b.jpg.html)

Wish I could have been their! Oh well it will have to wait until after the first of the year when we can make the trip to mlps.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: fireman24mn on October 20, 2013, 11:57:13 AM
Hey Shawn, I am on the Southern Polyurethanes website looking around. From the picture you posted, I know what primer you are spraying but what product # you going to use for the mid coat clear and the top clear?

Your base coat will not be from them??

I see the Keystone mixing cups. That is where I buy my PPG stuff. Are they a Southern Polyurethanes dealer?


One more paint question, I have 3/4 gallon of this PPG ALK-200 Metallic Black paint on the shelf. It is a single stage product that is glossy. I am just thinking, but if I wanted to spray a trailer with this but add some flake (agent orange from Roth), could I spray clear with flake mixed in over the single stage?? I did some reading and some have said they have sprayed the clear with flake in the re-coat window of the base and had great results. Just wondering what your thoughts are on that.

Thanks,

When I painted the 18 the white that I used was single stage. I have cleared over single stage many times. I am using their intercoat clear for the flake and will be using PPG for the base. SPI only has a few base colors so that is why I will be using PPG for the base. I am using the universal clear that is also what I used on the 18. Keystone does not sell SPI i have just called them direct and ordered from them.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: CVZ18Fan on October 20, 2013, 01:59:23 PM
Thanks Shawn, let us know what base color you go with. I should have read the rest of their site before I asked you all the questions, the info was on there about ordering.

Rich
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: fireman24mn on May 05, 2014, 10:15:21 AM
I have made the executive decision and am bringing the 23 back into the garage and getting it done before all other projects. Anyone that is available on Sat May 10 come on over and we can get her moved back in the garage so I can get going on it. Plan is to have it done in June.

Plan is to paint the bottom and then I will need everyone back in about a week to flip it back over and set the top half on.

Let me Know who can make it out. Thanks
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: Hyperacme on May 05, 2014, 11:41:21 AM
What time ?
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: fireman24mn on May 05, 2014, 03:55:11 PM
9 or 10 what ever would work best for everyone
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: scott r bishop on May 05, 2014, 06:58:13 PM
Pretty sure I can make it.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: carlsoncvx18 on May 05, 2014, 08:18:03 PM
I will be there.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: Hyperacme on May 05, 2014, 09:09:44 PM
9 to 10 works for me
Breakfast sound good also
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: Rosscoe on May 06, 2014, 08:16:43 AM
How many bodies do you need to get this done?
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: fireman24mn on May 06, 2014, 09:36:59 AM
The more people the better. it would be best to have at min 6. 8-10 would be best just less weight for everyone then. When we flip it as many as possible like 12 or so. Then we can be careful not to crack it. I am working on getting some inter-tubes and air mattresses to put on the ground to help cushion for the flip as well
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: Jason on May 06, 2014, 12:02:46 PM
I'll be there.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: carlsoncvx18 on May 06, 2014, 05:42:41 PM
Sorry but I will not be able to make it.  Have to go up north for mothers day.

Made a deal with Sue to go up north and she will be down on Thrusday thru Sunday for Red Wing.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: Tonka Jim on May 07, 2014, 08:52:28 AM

I'll be there, what time is breakfast?
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: Hyperacme on May 07, 2014, 09:15:45 AM
How about 9:00 at that dinner by his house ?
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: thedeuceman on May 07, 2014, 09:59:41 AM
I'm in


Sent from my iPhone using Tapatalk 2
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: fireman24mn on May 07, 2014, 11:56:08 AM
9 works for me.

The name of the restaurant is 4 Seasons and address is 114 Mahtomedi Ave, Mahtomedi, MN 55115 if anyone needs it.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: Rosscoe on May 07, 2014, 09:55:53 PM
I think I can make it. Sounds like you still need bodies.

Joe, can you bring the Merc lifter ring?
Wait, I need a piece of aluminum cut. Plasma cutter?

Beer and donuts?
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: Jerry on May 07, 2014, 10:21:45 PM
NO a skill saw works great on aluminum. (for a straight cut)
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: Rosscoe on May 07, 2014, 10:31:54 PM
I went through 3 metal blades in my sawzall and am not even 1/8 of the way through. Its aluminum. Thought it would cut like butter.
I dont think I have any blades for my circular saw that will cut it.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: thedeuceman on May 07, 2014, 10:37:01 PM
What is it ?
How thick ?
Would need to come here first cuz I gotta head to the cabin right after

No beer or doughnuts for me


Sent from my iPhone using Tapatalk 2
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: Jerry on May 07, 2014, 11:46:28 PM
I use a carbon tipped blade on my skill saw. I use to cut 1/4" T6 when I welded aluminum dump trailers.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: fireman24mn on May 08, 2014, 09:12:49 AM
Ross we could prob cut it with a Die grinder on Sat if that would work.  Or a thin blade in the angle grinder.

Plan is Breakfast at 4 seasons at 9 am then move the boat.  After that beers or whatever else. I should have a couple other people join us as well. Just trying to confirm that they can make it.

Anyone is welcome for breakfast or to just stop buy and check out the progress. Let me know if anyone needs my address.


Thanks in advance
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: kert0307 on May 08, 2014, 09:38:12 AM
Skill saws work great... I've got on old cheap ryobi with a fine wood blade I have about $10 into the whole thing from a garage sale. I cut 1/8" Aluminum diamond plate with it all the time... Cut up an entire 4x8 sheet into strips and panels with it a month or so ago.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: thedeuceman on May 08, 2014, 09:51:19 AM
Ross
all the methods mentioned should work well, it all depends on what tools you have available, end results required, and how much you have to cut. personally i don't like  the skill saw cuz its so noisy. if i have smaller amounts of cutting and or need a really clean edge i will use a cut off wheel in my angle grinder for stuff up to 1/8"
IMHO for large amounts of cutting/thicker martial plasma  is the way.
they do make circular saws specifically for cutting metal with carbide blades, they run at a slower RPM and the teeth have a different design than wood cutting blades (though i have used wood blades too)
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: Jerry on May 08, 2014, 10:31:48 AM
I've cut a lot of aluminum with a skill saw. Yes it's noisy, and the chips fly so where eye protection, but it cuts like butter.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: Jason on May 08, 2014, 12:07:48 PM
Maybe a local metal supply company can shear it for you. Steel Towne in River Falls does it for me. $5 for a perfectly straight clean cut. Cheaper than the blades you'll go through cutting it.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: Rosscoe on May 08, 2014, 08:54:52 PM
Its about 1 1/2 x 1 1/2 x 4' square stock.
Yeah I've used my circular saw  for soffit and facia metal and it does work fine and it is noisey.

No hurry. Its just a counter weight  for my snowmobile trailer.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: Rosscoe on May 09, 2014, 11:52:32 AM
Ross we could prob cut it with a Die grinder on Sat if that would work.  Or a thin blade in the angle grinder.

Plan is Breakfast at 4 seasons at 9 am then move the boat.  After that beers or whatever else. I should have a couple other people join us as well. Just trying to confirm that they can make it.

Anyone is welcome for breakfast or to just stop buy and check out the progress. Let me know if anyone needs my address.


Thanks in advance

Shawn
Can you text me or PM me your address. I was there once but I'll be coming from a different direction this time and your place is kinda hidden.
Thanks
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: Jason on May 09, 2014, 12:00:44 PM
Ross, we meeting at Diner at 9.

4 Seasons
114 Mahtomedi Ave, Mahtomedi, MN 55115
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: GlastronCollector on May 10, 2014, 03:12:11 AM
I can be there to help, I just got in from my garage, getting cold out there, Ill grab a few ZZZZs and see you for Bfast.
Jerry S
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: fireman24mn on May 10, 2014, 12:08:26 PM
Thank you to Everyone for helping.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: Hyperacme on May 10, 2014, 12:16:08 PM
Your welcome ...
Was nice to see every one ... if only for a short time ...
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: fireman24mn on May 12, 2014, 11:41:29 PM
Couple Pic of the last few touch up spots. And then taped up and ready for Paint & Flake
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: fireman24mn on May 12, 2014, 11:43:24 PM
Got Flake!!! Used up about a half pound so far. Thinking I will need to order some more to finish the top half.  Thanks for the help Jeff!

These 3 pics are the base color before flake.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: fireman24mn on May 12, 2014, 11:45:05 PM
Couple more after we un taped. I will paint the white and then clear the whole thing on Wed.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: Hyperacme on May 12, 2014, 11:49:01 PM
BEAUTIFUL !
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: Jerry on May 13, 2014, 01:41:15 AM
Is that with the flake gun again, or in clear?
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: David CVX-16 on May 13, 2014, 07:17:31 AM
Fine craftsmanship.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: Jason on May 13, 2014, 07:22:02 AM
NICE! Looks like you are well on your way to a boat flipping party this weekend!
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: fireman24mn on May 13, 2014, 08:24:16 AM
Is that with the flake gun again, or in clear?

I mixed the flake into an intercoat clear and sprayed it with the paint gun
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: Rosscoe on May 13, 2014, 09:34:31 PM
Looks great! You shot the white and the orange and flake in the same day? Dries that fast huh? Fast enough to apply tape to it?
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: carlsoncvx18 on May 13, 2014, 09:52:58 PM
No white paint, just cleaned taped off put down the orange base coat (3 coats) then the clear with the flake mixed in approx 4coats.

It was a learning experience.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: fireman24mn on May 14, 2014, 08:30:22 AM
We could have shot it all in one day but we didnt start until about 6pm. We had to finish sanding, blow off, and wipe down the hull. Then we had to tape off the orange stripe and paint the orange then the flake. Tonight I will tape off the orange& flake so I can spray the white. After the white is done I will clear the whole hull.  Then tomorrow I will probably sand the hull smooth with 800 to get any defects or imperfections out.  After that it will be another 2 coats of clear and then its time to flip it over.

Also I posted in the MN events about Flipping the hull over Let me know who can help.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: fireman24mn on May 15, 2014, 08:47:49 AM
White and clear is all sprayed
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: fireman24mn on May 15, 2014, 08:49:21 AM
Couple more
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: dorelse on May 15, 2014, 08:57:55 AM
Looks awesome!
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: 75starflight on May 15, 2014, 09:16:29 AM
WOW! looks great!
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: Jason on May 15, 2014, 09:28:34 AM
Looks awesome!

I'd say!
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: thedeuceman on May 15, 2014, 12:48:50 PM
Can you say "Flake envy"


Sent from my iPhone using Tapatalk 2
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: V153 on May 15, 2014, 02:24:12 PM
Suweet!
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: Jason on May 20, 2014, 09:35:43 PM
Flip successful!
(http://img.tapatalk.com/d/14/05/21/uhe6y9an.jpg)
(http://img.tapatalk.com/d/14/05/21/4emypy8e.jpg)
(http://img.tapatalk.com/d/14/05/21/ysuqapuz.jpg)
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: fireman24mn on May 20, 2014, 09:52:01 PM
Thank You again to everyone that came over.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: OleRed on May 20, 2014, 11:10:22 PM
Looks Great  !

Man I wish I had a crew like that to help sometimes, especially the Tall Guy  :)
He's good for a dynamic breackfast
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: fireman24mn on June 15, 2014, 11:05:54 AM
Found some more rotten wood that needed to be replaced.  Got all the gauges, controls, steering, etc all removed.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: fireman24mn on June 15, 2014, 10:54:16 PM
Got some more done today. Replaced all the wood I removed yesterday and then also got the floor for the gas tank glassed in. The wood under the dash originaly only went half way so I made a piece to go all the way across it is a lot stronger now.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: fireman24mn on June 16, 2014, 02:13:27 PM
Picked up some more supplies today at Express. 5 more gals of resin and 30 more feet of Biaxel cloth. He looked a little surprised when I told him I already used an entire roll (85 ft). Should get lots done this week, the wife heads out of town today and is gone for a week. Now if I could just get rid of the Job and the kids for a week as well.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: fireman24mn on June 17, 2014, 01:04:43 PM
Got the floor in the cuddy glassed in last night. First I mixed up 3 qts of resin and cabosil mix for bedding the floor. Then mixed up resin and acetone 70%-30% for coating bottom side of the floor. Poured a qt of resin in another cup so I could wet out the bias cloth. First put hardener in the resin-acetone mix and spread that out on bottom side of the floor. Then jumped in the boat and quickly mixed hardener up in the cabosil and spread it out onto the hull to bed the floor in. Again quickly jumped out grabbed the floor board and set it in place in the boat. Put the full resin bucket and tool bot on for weight to keep it in place.  Then finally mixed up the last cup of resin and wet the glass and layed up the glass on the floor and stringers. I did the gas tank floor the same way. After cuddy floor was all done I cut glass out and put a layer on the floor of the gas tank area for more strength and protection. Also a pic of the top and bottom of the hull . Color is just a little off, and you can see all the strips of wood for going around the hull where the top and bottom screw together.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: Jason on June 17, 2014, 02:41:44 PM
Looking good Shawn.

Not sure if you noticed or not but in the cuddy floor these is a small drain. Probably not all that important but if you got a strong rain storm and didn't have a cover you would have a nice swimming pool up there. Maybe you can get creative and run a drain with a hose running all the way back to the bilge. I am sure on my boat it just dumps in the floor and finds it way to the back.

(http://i159.photobucket.com/albums/t124/lincolnman1969/1986%20CV23/file_zpsff4cc3b2.jpg) (http://s159.photobucket.com/user/lincolnman1969/media/1986%20CV23/file_zpsff4cc3b2.jpg.html)
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: fireman24mn on June 17, 2014, 02:53:33 PM
Never even thought of that. I will have to put one in.I did put drain holes in the bulkheads but I was thinking I was going to foam  under the gas tank floor and under the cuddy floor. I may not be able to now so that it could drain. Thanks for the info.

Also could you measure the over hang on each side of the opening in the cuddy and send me the numbers. I am going to try and get the floor/ bed in tonight.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: fireman24mn on June 17, 2014, 03:07:14 PM
If you look at the pic I put 2 holes in the bulk head ( Red circle). I did not put a drain hole in the farthest forward bulkhead / floor support. From the factory there was no support under the floor in the cuddy at all. But I found stress cracks in a few places and thought I should reinforce it a little. In order for it to drain i would not be able to fill this area with foam. The yellow paint areas I could still fill with foam, and even possibly fill one side of the floor under the tank and the cuddy and shown in the pics as well.

Thoughts?
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: thedeuceman on June 17, 2014, 03:14:25 PM
well you have to drill holes to pour the foam in anyways, i would think it would be easy to get a 1" plastic tube through there for a drain.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: fireman24mn on June 17, 2014, 03:23:57 PM
well you have to drill holes to pour the foam in anyways, i would think it would be easy to get a 1" plastic tube through there for a drain.

The floors are already glassed in though. I would need to get a tube from the front cuddy floor under the gas tank floor back to the bilge area.  I am thinking just cut a hole and cover it with a vent and leave one side of the floor with no foam.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: 75starflight on June 17, 2014, 03:53:45 PM
well you have to drill holes to pour the foam in anyways, i would think it would be easy to get a 1" plastic tube through there for a drain.

The floors are already glassed in though. I would need to get a tube from the front cuddy floor under the gas tank floor back to the bilge area.  I am thinking just cut a hole and cover it with a vent and leave one side of the floor with no foam.

Shawn could you use a fish tape or stick to pull the hose through? If your holes are lined up it would be a piece of cake.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: Jason on June 17, 2014, 06:07:05 PM
It would be nice if you can piece together some CPVC piping to make the drain. When you put the foam in it will lock everything in place but won't collapse the piping.

I took the requested measurements as well as a bunch of other cuddy pics. Let me know if you need anything else.

Pics posted to my CV23 photo bucket page: http://s159.photobucket.com/user/lincolnman1969/library/1986%20CV23?sort=3&page=1 (http://s159.photobucket.com/user/lincolnman1969/library/1986%20CV23?sort=3&page=1)

Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: fireman24mn on June 19, 2014, 11:19:17 PM
I was able to get some more done on the boat before my basement flooded.  Got a layer of glass on the cuddy floor and installed the floor for the bead/ seating area in the cuddy. Hoping to get some more done but it will have to be in-between repairs in the basement.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: Jason on June 20, 2014, 09:56:57 AM
What are those long boxes on the cuddy floor? Where are those going?
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: Shorty on June 20, 2014, 10:48:01 AM
laminant flooring....
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: Jason on June 20, 2014, 11:10:02 AM
laminant flooring....

lol. I see. just for weight.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: fireman24mn on June 20, 2014, 03:41:06 PM
laminant flooring....

lol. I see. just for weight.

Correct it was just to keep the floor edges down while everything cured.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: 1971gsfan on July 17, 2014, 08:01:39 AM
 Hi 

Your work looks awesome. I am considering flipping my hull and reworking it a bit. My question is about the paint. How is it going to hold up compared to gel? It looks great and would save me buying a gel gun, just never had any experience with "auto"? finishes on a boat. I guess if it holds up on a car it should hold up on a boat right? Also what tip did you use to spray the flake through your paint gun.Do you have to use a larger tip like with gel? Just trying to get another opinion, and you seem to know what you're doing.
   you will be first in line if I decide to sell the tandem trailer we talked about. I'm unsure what I'm going to do and I won't have it at my house for a couple weeks. I'll let you know how good the 23 sitting on the trailer is as well. If you have an Alum. single axle glastron trailer a swap would be a no brainer for me 8)

Thanks for your time

Tim
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: fireman24mn on July 17, 2014, 08:44:10 AM
The paint should hold up just fine like you said they paint cars and it lasts on there. Repeated beaching even wears through the gel and both 23's that i have were wore threw in the same spot up front on the keel.  I sprayed the clear/flake threw my regular paint gun with a 1.4 tip. I will prob buy a 1.8 when i spray the top half just so it flows a little better, but wouldn't have too. I also painted a CVX 18 with regular paint a couple years ago and it held up good. It scratches easier than gel mainly because it is not as thick but anything scratches if you hit a dock or something hard.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: fireman24mn on August 22, 2014, 02:19:54 PM
Looking good Shawn.

Not sure if you noticed or not but in the cuddy floor these is a small drain. Probably not all that important but if you got a strong rain storm and didn't have a cover you would have a nice swimming pool up there. Maybe you can get creative and run a drain with a hose running all the way back to the bilge. I am sure on my boat it just dumps in the floor and finds it way to the back.


Jason I got to thinking about this and not sure I am going to put a drain in. At first I was thinking that I would run a hose to the drain, but if I did and say I forgot to put the drain plug in the boat there would be a direct water passage to the front of the boat. I guess I could put another plug in it in the bilge area and just pull it when needed. But now that I have the tank floor in it would be PITA to get a hose strung threw there. When I was in Jeff's 23 I don't remember seeing one in there. I wonder if yours was just added?
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: Jason on August 22, 2014, 03:00:32 PM
The floor in the cuddy is lower than the rest of the floor. So, if it rains, a lot, you could get a lot of water up there with no way to get it out. It would have to be a big storm with rain coming in at an angle into the cuddy for it to be a problem. Mine very well could have been added. I think you will be fine without it. Maybe you can think of a creative way to seal off the cuddy better than a vinyl door.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: dorelse on August 22, 2014, 03:04:11 PM
removed my dumb post  :D

I suppose that could become a bathtub with no drain then is what we're talking about.  Does the 23 Jet have it Shawn?
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: carlsoncvx18 on August 22, 2014, 03:26:40 PM
How about a drain line with a check valve in line to drain to the back but the check valve will stop the other way.  Like the ones on top of the fuel tank attached to the line running to the carb.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: dorelse on August 22, 2014, 03:28:23 PM
Not a 23 owner...but...could you run a drain to a 2nd bilge pump to pump water directly overboard?
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: fireman24mn on August 22, 2014, 04:35:46 PM
One problem I have at this point is that the gas tank floor is in and i did not drill that big of a hole in the cross braces. It would be hard to get a hose up there and hooked up to a drain. I would rather not cut big holes in just to put a drain in. I figure that when it is sitting in the water the bow is a lot higher so water won't run in there. As Jason said the only way it would really get up there would be if there was a hard driven rain. I am thinking I am going to have a cockpit cover made anyway. Then if by chance I got caught out in a bad rain I could throw the cover on, or a good old fashion bailing bucket!

Either way getting a large amount of water up in the cuddy area is not very likely.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: Burnin Daylight on August 22, 2014, 04:41:30 PM
My 23 has the floor drain in the cuddy.  For a while I was having trouble with the seal on the drive letting water into the bilge and I could see water in the drain at that time.  After we discovered that problem and got it fixed, no more water visible in that drain.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: V153 on August 22, 2014, 04:43:12 PM
I dunno. Just sounds like extra labor to me. "If God had intended a drain there he would've put one in ..."

Kinda like the check valve idea. But it'd need to have a really weak spring?

Mebbe the line could empty into the bilge well via some kind of 'scupper' arrangement?
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: fireman24mn on August 22, 2014, 04:46:47 PM
My 23 has the floor drain in the cuddy.  For a while I was having trouble with the seal on the drive letting water into the bilge and I could see water in the drain at that time.  After we discovered that problem and got it fixed, no more water visible in that drain.

This is kind of what I was thinking, with a line or passage way then water could get up there making the boat easier to sink in my opinion. I am going to foam the whole floor cavity anyway so then no way water can get up there. Only issue really is getting water out or the cuddy floor if it got in. And like I said is probably very unlikely to happen
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: V153 on August 22, 2014, 04:54:23 PM
I was gonna say a sponge & bucket would work just fine ...
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: Terry_Curran on August 22, 2014, 09:23:30 PM
As long as you're with your boat, how about a 12 volt wet vac?

Terry
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: fireman24mn on September 16, 2014, 08:42:21 AM
Got all the holes cut and the floor foamed the other day. Last night I got all the holes plugged, and a layer of glass on the cuddy floor.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: fireman24mn on September 16, 2014, 08:46:32 AM
Couple more photos and a photo of the supports that are over the gas tank. I am going to start setting and plumbing the gas tank in tonight. You can also notice that I added a 1x2 to the top of the stringers I will be adding this to all of them for more surface area to screw to and because someone can't cut the straightest.

As a side note I should have waited to put any glass on the floor until I added the foam. Now i just need to put more glass over the holes that were cut to pour the foam in.  When doing the foam i would pour it in wait until it was just about to come out of the hole and then  put the plug back in. Make an X with duck tape and place some weight on it so the foam would push past the hole and farther into the cavity.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: Jason on September 16, 2014, 09:52:05 AM
Can't remember what your gas tank is like but MAKE sure it's good before glassing it in. I like what doran did and made the floor removable above the tank. On my 23 there are two plastic plugs over the tank so you can at least get to the hose lines if need be.

Looking good though!
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: fireman24mn on September 16, 2014, 10:36:01 AM
I have the 50 gal aluminum. I already rinsed the inside out to make sure there was no bad stuff. It is really clean inside and out. I already bought new hoses and a new sending unit. I am not going to make it removable. If it needs to come out I will just cut the floor. I will however draw lines where the stringers are, so if it would have to come out I will have cut lines under the carpet.  I am also debating on weather or not to put the deck plates in for access? Thinking I should but would look better with out. Unless I do a bronze or stainless one. When I did the V-195 I did not make an access and have had no problems with that one.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: frankdevrieslentsch on September 18, 2014, 08:00:12 AM
Nice work! How much foam did you use? I'm also restoring a cv23, and I need to now that for my calculations on my budget.

Frank
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: fireman24mn on September 18, 2014, 10:00:55 AM
I used 3 gallons so far. I am thinking I will probably need another 3.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: Rosscoe on September 21, 2014, 08:16:19 PM
Nice work and fast. You are a boat building machine.
Are you thinking about pulling that donor motor before winter? I assume so. Let me know when your thinking and maybe we can give my new hoist a try, unless you have a way to do it already.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: carlsoncvx18 on October 04, 2014, 06:54:31 PM
Shawn is changing his C/G CV 23 to a Audi 23
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: fireman24mn on October 05, 2014, 12:46:15 PM
I got a few more things done in the last week.  First I had something rolling around in the tank, so I took a piece of wire and balled up some tape then rolled the tank around until it stuck to the Tape.  Next got the holes cut for the tank hoses. Layed down a couple strips of foam for the tank to rest on. Installed the new sending unit, hoses, wire,and fittings.  Got the tank in the boat all hooked up and foamed around the tank.  I need to get some more foam and then I can install the floor. Hoping to get the floor in by the end of the week but depends when the foam shows up.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: fireman24mn on October 10, 2014, 10:27:19 AM
Just got another kit of the foam for the floor. It only takes 2 days to get but I forgot to order it until Wed. Tonight I will get the rest of the tank foamed in and the rest of the floor cut, and hopefully glassed in as well depends on time.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: 1971gsfan on October 28, 2014, 10:05:51 PM
 Shawn  I sent you a message about the tandem trailer we talked about a while back.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: fireman24mn on January 05, 2015, 09:46:46 PM
Finally got some more done on the boat. On the other hand the house is all remodeled.  Anyway got most of the foam in the floor. I will now put the first deck sheet on and cut some holes with a hole saw then pour in more foam to fill the cavity, then next sheet and so on until all the deck is on and the cavities are all full of foam.  You can see in the one pic the backing plates for the floor/ deck. Outside ones will be extra support for the seat when they are bolted in. The other is just a little extra support over the gas tank.  3rd pic is of the mixing cups for the foam. Once you are done pouring if you can "fling or shake " the cup it gets more of the foam out. As you can see one cup is almost full and the ones that I flung toward the empty cavities are almost empty. Last pic is of the glass cut and on top of the stringers.

I will need to wet all the glass, put a layer of thinned resin on the underside of the deck, glass & screw all the support boards to the bottom of the deck, and last get it all done before it starts to harden.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: Jason on January 06, 2015, 09:06:09 AM
I like the supports over the gas tank. My 23 flexes there. Yours should be nice and solid now.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: fireman24mn on January 06, 2015, 11:34:24 AM
Ya I noticed it in the other 23 as well. Plus I only used 1/2 inch ply for the floor 20 lbs difference from 1/2 to 3/4 inch ply per sheet.  There are about 4 sheets for the floor so I should save a decent amount of weight there.  Thinking the seats and everything else will all be made with 1/2 as well to save some more weight.  Light and fast is what we are going for.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: bnz433 on January 06, 2015, 12:12:57 PM
Why the two stage foam pour?  I'd planned on a single pour in each cavity, with the deck on.  The reason being that as I was tearing up the old floor, there was a lot of "adhesion" between the old foam and the bottom side of the deck.  This, I was thinking, gives a good deal more structure to everything. 

Just curious...

Jamie
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: fireman24mn on January 06, 2015, 03:26:27 PM
I did it to make sure I could get more of the cavity full. By just pouring under the deck there could be voids that I could not see. Just my thinking.

In the cuddy area I did cut holes and pour. But for the large areas I wanted to get the cavity 3/4 or so full and then put the deck on. I then can look into the cavity from the open end to see where there is more needed as well.  I will mark the areas that need foam/ lowest point and when the deck is on I can then pour in those areas and it will expand out from there hopefully filling all voids.  Also when I just poured into the deck there is the risk of over expansion and busting the stringers or deck loose if you do not have enough room or holes for the extra foam to escape. The foam also seems to bond to itself and everything as well. 

Also in order to do one pour I would have had to mix up 2 plus gallons at a time because the cavities were so big. With filling the cuddy floor and what is in the pics above I have already used about 7 gallons of foam mix.  The first 6 gallons were a really dense hard foam, and the last gallon (look at the color difference) was less dense but expanded more. I used the dense foam on the bottom and will fill the top half of the cavity with the less dense less expensive foam.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: fireman24mn on January 06, 2015, 09:39:34 PM
Floor Is on !!!!!!!!!
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: frankdevrieslentsch on January 07, 2015, 01:45:21 AM
Nice work, that need to be be an awsome feeling to stand on a deck again!
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: fireman24mn on January 08, 2015, 09:58:24 AM
Got the cabisol/ PB mix applied and then glassed in the edge of the floor to the hull last night. I am going to try and get the rest of foam poured tonight if I have time to get out there.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: bnz433 on January 08, 2015, 12:18:26 PM
I had a gut feeling that's why.  I may do something similar only to avoid the "mouseholes" from getting plugged up.  After the prior owner had a shoddy pass at fixing the floor, they left the topside less than waterproof.  So all of the water entered the seams, on both sides of the stringers/bulkheads beneath and proceeded to fill up EVERY bay between all of the stringers/bulkheads.  So while the tops of the stringers/bulkheads directly beneath his "repair panel" was rotted, all of the lower sections were water tight....including the drainage from the bow to the bilge.  After removing all of the flooring, and all of the soaked foam, I still shop-vac'd out just around 15 gallons of water from the cavities!!!  No place for the water to go.  I'll be making provisions to prevent that.

Jamie
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: V153 on January 09, 2015, 03:53:59 PM
Atta boy! Looks good.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: fireman24mn on January 13, 2015, 02:21:47 PM
The floor is full of foam. Now I need to put a layer of glass on the floor. Then the top will come back off so I can remove and replace the support/sheeting on the underside of the front deck. Then replace the strip of wood that the 2 half's screw into. Top back on then build the side shelves/ supports and seats. I also plan to put a layer of Gel on the entire floor, shelving and seats

If anyone is wondering I used about 12 Gallons of foam to fill the underside of the floor. I still need to fill the 2 rear hip pockets. I am guessing that will take about 1 gallon per side.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: fireman24mn on January 19, 2015, 10:46:17 PM
Got the floor all preped for glass. Sanded the edge where the floor was tabbed. And sanded any spilt foam and cabisol mix smooth. Then sanded the floor once over to make sure I didn't miss anything.   I will be putting a layer of glass and resin on tomorrow. Glass is all cut just need to mix resin and wet it all out   Pics tomorrow.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: 1971gsfan on January 20, 2015, 06:51:41 PM
looking forward to seeing the pics. :)
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: fireman24mn on January 21, 2015, 06:48:46 PM
 Here are the photos.

First couple is of the sanded floor. I sanded all the edges because I ran the glass on the floor over the edge about 2-3 inches. Next is the cut glass laid out and waiting for resin. On the seem where the layers of glass meet you will want to pull/tear the edge off. If you leave the cut edge you will have a hard line on the floor that you will have to grind to get smooth or you will notice it in the carpet.  I also overlapped the cloth over the edge of the floor to the hull.  All the holes, voids, and cut outs from pouring in foam were filled with a cabisol as well
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: fireman24mn on January 21, 2015, 06:50:43 PM
couple more
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: OleRed on January 21, 2015, 08:56:19 PM
Good Work there,  I got a day of over-lay tomorrow myself, wish you were closer :)
all I got to do is pull the wires/set the sending unit, seal the plug and lay that baby up !
Getting close to being done with this LAST one :)
I paint on two layers of epoxy coating after the over-lay, looks good, makes the over-lay water tight.
Windshield going in Monday, hard to believe the old seal is still Sticky ... grrrr
Good Work !
Red
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: fireman24mn on January 22, 2015, 08:34:29 AM
Looks good Red. I think we all wish you were up here closer.  Any chance you will be up this way in the next month or 2. Would be nice to have a 2 opinion and set of Eyes when cutting the hole for the drive. Are you saying that you put another 2 coats of Epoxy resin over the floor after the first coat with glass dries?

I got a gallon of Gel coat so I can put a layer or 2 on the entire floor and bilge area. 
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: OleRed on January 22, 2015, 11:04:02 AM
I use an industrial 2 part epoxy coating from Crown Paint supply here in Okc.  It's tough stuff, what we used in the hangers at the airport, and shop floors, also used on off shore rigs and commercial engines, $65 for the 2 gallon kit.  I used the gravel grey

http://www.crownpaintok.com/index.php?epoxies (http://www.crownpaintok.com/index.php?epoxies)
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: 1971gsfan on August 01, 2015, 03:27:08 PM
Any progress? I was enjoying your posts and getting ideas for mine. :D
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: fireman24mn on August 03, 2015, 03:11:47 PM
I have been really busy with other things and out enjoying the River on the house boat we bought. I will be getting back on the project in the late summer early fall.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: fireman24mn on December 19, 2015, 10:59:35 PM
Well I finally got some more done on the 23.  I got a couple cracks glassed up and also got the front decking support material.  I was surprised that it was foam.  It was all delaminating and coming loose. We are always walking on the front deck of the other 23 so I wanted to make sure that this one is good and strong. I will be using the honeycomb material that express has, I will laminate one side with glass let it dry and then put cabisol/ PB mix on it and press it up against the roof on the inside.

Also a couple pics of the snowmobile engine. Thought I was just replacing the water pump.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: fireman24mn on December 19, 2015, 11:00:53 PM
couple more
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: Hyperacme on December 19, 2015, 11:58:15 PM
So the whole front deck was cored ...
I've heard of popular brands of cruisers using foam coring for decks.
Some tried it on hulls and had the same problem with delamination over time.

Must be the exhaust side with the scuffing ... Running a little lean ?
Good to see ya back at it ...
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: Diamond Chad on December 20, 2015, 10:17:59 AM
FYI about plascore honeycomb if you glass 1 side and let it dry, it will warp and be very stubborn about changing shape. Or so I was warned.   When we did the floor for cvx16, after cutting to size (which has very easy with utility scissors) we glassed both sides within about 30 minutes.  The resulting part it incredibly rigid and strong.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: fireman24mn on December 22, 2015, 09:53:09 AM
I stopped at express yesterday and talked to them for a bit and decided on doing a balsa core for the underside of the deck. I bought 2 sheets of 3/8 so it should be enough. But now I am thinking that I may use it in the back on the inside of swim platform as well.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: Hyperacme on December 22, 2015, 10:36:24 AM
With all the light / strong plastic materials today, is balsa still the best choose ?
You would need to take great care bedding SS trim, teak trim, grab handles and ladders to swim platform.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: fireman24mn on December 22, 2015, 11:55:10 AM
From talking to express the balsa has the highest sheer strength. I did not know this, but he was saying that studies have been done and it don't absorb water. From what I have found it looks like it does. He said what usually happens is that there was a poor bond between the balsa and the glass/ resin and they start to de-laminate.

On the other hand I need to add a ladder to my swim platform and I will need extra strength. Not sure if I trust the balsa for that or if I want to add plywood reinforcement. Or even some stainless or aluminum reinforcement.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: Jason on December 22, 2015, 12:28:05 PM
Did the swim platform have reinforcement from the factory? Might not need it back there. I have never noticed any flex. If you add the tow eye back there that would help stiffing things up as well as that ties to the transom.

(http://i159.photobucket.com/albums/t124/lincolnman1969/1986%20CV23/file_zpsfcc3674a.jpg) (http://s159.photobucket.com/user/lincolnman1969/media/1986%20CV23/file_zpsfcc3674a.jpg.html)

Can't tell in this picture if mine has reinforcement or not.
(http://i159.photobucket.com/albums/t124/lincolnman1969/1986%20CV23/file_zps14ae22f2.jpg) (http://s159.photobucket.com/user/lincolnman1969/media/1986%20CV23/file_zps14ae22f2.jpg.html)
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: fireman24mn on December 22, 2015, 12:38:57 PM
I am adding the tow bar like you have. Yes there is some wood under the area that you walk on for reinforcement
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: Hyperacme on December 22, 2015, 02:09:48 PM
Would guess if you added some thinned resin to all screw holes and did a good job of bedding them you wouldn't have a problem with balsa.
I have heard of rotted balsa cores, but have never actually seen one myself.
I think Ross has a Hydrostream with a bad core ?

I guess I would go with what Express says to do, they haven't steered anyone wrong yet ...
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: still_fishin on December 22, 2015, 09:36:09 PM
I added some 1/2" or 3/4" plywood, I used MARINE GRADE, use what you want, bonded to the deck and hull with the cabasil mix, for a future ladder on my intimidator.

From talking to express the balsa has the highest sheer strength. I did not know this, but he was saying that studies have been done and it don't absorb water. From what I have found it looks like it does. He said what usually happens is that there was a poor bond between the balsa and the glass/ resin and they start to de-laminate.

On the other hand I need to add a ladder to my swim platform and I will need extra strength. Not sure if I trust the balsa for that or if I want to add plywood reinforcement. Or even some stainless or aluminum reinforcement.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: fireman24mn on March 07, 2016, 08:13:09 PM
I finally got some more done on the boat. We pulled the cap back off, carried it outside, flipped it and did some grinding on the front deck and the back swim platform area
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: fireman24mn on March 07, 2016, 08:18:37 PM
Here is a couple more. I am adding the balsa core back to the underside of the front deck. After the balsa is all down I will be putting a layer of woven-chopped mat over it as well as a layer of 2oz chopped strand mat.

On a side note if you are running out of storage room you can remove the top of a CV 23 and store it inside of the lower half. Just a little FYI
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: fireman24mn on March 18, 2016, 08:45:00 AM
Here is a video of the top deck getting laminated last night. We put a layer of 2oz chopped mat and a layer of chopped/woven mat as well. Deck should be good and strong now.

Next will be a few spots around the edges where screws pulled threw or where there are cracks.

https://www.youtube.com/watch?v=yH3COUN_wpg (https://www.youtube.com/watch?v=yH3COUN_wpg)
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: Oldfishguy on March 18, 2016, 09:24:34 AM

Nice!

It sure is helpful to have a "cook" outside the boat mixing a new batch constantly.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: Jason on March 18, 2016, 09:37:31 AM
looks like the Hatch opening makes for a perfect standing position to get the work done!
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: Plugcheck on March 18, 2016, 12:40:36 PM
     Nice work, should be plenty strong.   That is a lot of area to glass, and you did all of it without a mask?  I can barely mix resin without feeling giddy without one.  You guys are the extreme!   Will it be done this season, August meet?
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: fireman24mn on March 18, 2016, 03:35:44 PM
I wish it would be done this year but i just doubt it will be. Life keeps happening and I keep buying different projects. Between full time insurance agent, boats(5 currently), ice house, snowmobiles, and house flipping there is just not enough time in a day some times.

On the other had by spreading it out over many years it helps the checkbook.

At this point I am really considering putting a LS based engine in it. I have the 1990 Celebrity as a parts boat with a 350 in it that can go in. However thinking I might sell that engine and use the money to build a 6.0 LS engine. But who knows I also said it would be done 2 years ago.

Any one thinking about rebuilding a 23 keep in mind there is a lot of wood and a lot of boat to fix.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: Plugcheck on March 18, 2016, 04:14:46 PM
     Just my thought, but an LS would be a great fit in an 18 or a Timi with Alpha, but a 23 I/O would really respond well to a BBC with a Bravo drive.  Lots of torque and would likely push into the 60's if set up properly.  Engines do not seem to be the problem, its the drives.  Got a line on a BBC that makes 650 ft/lbs at 5k for around $4k, but cant seem to find the drive complete.   Now if I could only find such an engine/drive combo for a fair price.  Maybe for my Timi?
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: fireman24mn on December 01, 2016, 07:07:48 PM
Well finally got out in the garage to do some more to the 23. I did a few things over the summer but not much. Anyway couple weeks ago I pulled out the wood on the gunnels. It was rotten on the lower edge. After removing it I found some glad/ resin that was still not hardened. Even after almost 40 years. here are a couple pics
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: fireman24mn on December 01, 2016, 07:15:16 PM
Here is a couple of the new boards in (with Hardener). Also a large crack that I repaired, and the mount block for the bow rail. Last one is of the board that the hinges for the bow hatch screw into. It was pretty rotten as well.  There is hardly any of the original wood left almost all of it was rotten.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: fireman24mn on December 08, 2016, 08:42:38 PM
Just ordered another pound of flake from Roth Flake. Hoping to paint sometime in Feb. We will see how it goes.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: RolandRock on December 19, 2016, 03:37:35 AM
Hey Shawn ,

 Nice work on that fiber glassing. Way to stick with it (pun intended). I just retired my 1976 CV-23 jet hull at the dump. When they grabbed it with the big claw off the trailer and split it in half.... I cried like a baby!
 
You were not kidding about the amount of work involved with restoring a boat like this. This is a labor of love and a lot of sweat. Taking your time and doing it right is the only way to go.
No one who hasn't finished a project like this can know the immense pride and satisfaction of taking your family out for the first time on a sweet machine like that one will be.

Good luck, God bless and have a great New Year.  RO.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: fireman24mn on December 22, 2016, 11:25:56 AM
Couple more things done.

I added another board to the back where I will be adding a swim ladder. These boats are hard to get into with out one.

Next pic is the reinforcement for the bow eye.

Just have to get the strip glassed on around the rear edge behind the transom. Where the hull screws together at, and then it should be ready to flip the top cap back over and start on the interior and all the body work on the top half so its ready for paint.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: carlsoncvx18 on December 22, 2016, 05:47:10 PM
Cool so one of these days your going to have a flippin party.

Iam in
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: Plugcheck on December 22, 2016, 06:46:42 PM
Good to see progress being made with all the other stuff that takes up your time.  Hope to see some painting soon.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: Hyperacme on December 23, 2016, 09:03:47 AM
YEP !
Good to see your back at it ...
A CV23 rebuild is a HUGE project, compared to a CVX16 or 18 rebuild.

Looking forward to the "Flippin party" !
 
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: fireman24mn on December 23, 2016, 11:15:56 AM
There is the wood strip that runs around the edge of the boat. It is used for support to screw the 2 halves together.  I have cut some 3/4 ply for this prior. In the 2 back corners I figured I could just relief cut it every 1/4 to 1/8 inch and make the curve. It did not work it kept breaking at the relief cuts. I probably could of soaked it in water or steamed it, but then it would have to dry before I could glass it to the boat. I ended up going to Menards and buying some 1/4 thick by 1 1/4 wide oak lattice strips. This worked to make the curve and did so without breaking. I first put a layer of glass on the boat edge. I then took 2 strips of wood with a layer of glass in between them and clamped it all to the boat. This section I had to do before the cap goes back on otherwise you can't get back there. I will do the rest of the boat when the cap is back on to make sure that it fits.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: fireman24mn on December 25, 2016, 03:43:05 PM
After presents were opened and everyone was playing with there new toys, I went out to the garage to get a few more things done.  I got the other side of the reinforcement strip glassed in and then pour foamed the hip pockets.  Also did a little grinding on a few things before  I flip it. So at this point I just need a couple people to help flip it over then I can get started on the top half and the interior.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: Plugcheck on December 25, 2016, 04:02:32 PM
Your calculation for pour foam was dead on, great work.  I always seem to creep up on the final volumes of foam in small batches.  Since it was an impromptu pour, is it safe to assume the garage is always heated to 70+ degrees? 
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: fireman24mn on December 25, 2016, 04:25:52 PM
To get to that amount of foam I poured 4 different batches in each side. Yes the garage is always heated. I keep it about 50-55 when Im not out there. That way I don't have to bring all the painting and fiberglassing stuff in, and I can just go work whenever. Don't have to worry about it being too cold.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: Plugcheck on December 25, 2016, 06:52:28 PM
Maybe my results vary, but I've found roughly 76-80 degrees yields the greatest volume with the foam.  I poured some in the Z once when everything was about 50-55 degrees and the yeild volume was low and quite dense in comparison.  In the summer, I found the volume slightly higher, but the rate of expansion seems almost too fast.  Love to see progress, gives me a guilt trip that I haven't started the Timi restoration yet.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: Tonka Jim on December 25, 2016, 08:38:19 PM
I'm available almost anytime - just give me a 24 hour heads-up!
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: fireman24mn on December 25, 2016, 09:33:59 PM
Maybe my results vary, but I've found roughly 76-80 degrees yields the greatest volume with the foam.  I poured some in the Z once when everything was about 50-55 degrees and the yeild volume was low and quite dense in comparison.  In the summer, I found the volume slightly higher, but the rate of expansion seems almost too fast.  Love to see progress, gives me a guilt trip that I haven't started the Timi restoration yet.

I agree I usually either put part a & b in some really hot water for a bit. Or I have a radiant type heater so I will put it in front of that for a bit. Temp definitely makes a difference. Don't deal guilty this project has been going for about 4 yrs.

Jim I will let u know thinking one day next week I was going to see if Jeff and Joe had a night that would work for them. I'll buy beer and Pizza.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: Jason on December 27, 2016, 05:42:08 AM
Should be a glastron breakfast real soon on the north end of town. Maybe some us can stop over after that??
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: fireman24mn on December 27, 2016, 09:15:10 AM
That would be fine with me.  Depending when it is we are going on Vacation in Jan.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: fireman24mn on December 27, 2016, 04:55:47 PM
If anyone wants to stop buy We will be flipping the top half on Thurs. Around 6
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: David CVX-16 on December 27, 2016, 09:57:17 PM
Should be a glastron breakfast real soon on the north end of town. Maybe some us can stop over after that??

Shawn, I have been assigned to schedule a January 2017 Glastron breakfast at Perkins in Arden Hills. Probably not the weekend of the Mpls boat show Jan 19 - 22. That leaves January 7, 14 or January 28. Do you have a preference for a flipping party Saturday? 
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: fireman24mn on December 28, 2016, 09:18:15 AM
We are going to be flipping it this Thurs. I will be out of town on the 14 and 21.  If I am around for the breakfast meet people are welcome to come over afterwards and check out the progress.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: David CVX-16 on December 28, 2016, 02:11:09 PM
Go to the "Meet the Twins" thread under events to follow the planning of the January Glastron breakfast. 
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: fireman24mn on December 30, 2016, 11:24:42 AM
Got the top flipped over last night and all screwed on with the new reinforcement strip glassed on as well.  Forgot to take pics I will get some tonight.

Now I will start building the seats and the side compartments while working on fixing all the cracks, gouges, and other areas, to prep for paint.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: fireman24mn on January 03, 2017, 12:51:29 PM
Got some more done.

I decided to make the Sunpad one piece. However the boat is not completely flat across where is mounts to the boat so I am making a few Mods. I am also smoothing out the gunnel area in the back in the storage compartments.  There is a area on the gunnel that was used on the Jets but is not on the I/O version. I cut it off and am going to smooth it out. I had already replaced the wood behind it.

Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: fireman24mn on January 03, 2017, 12:54:47 PM
I will also be making the sunpad a little different so there isn't a hard edge at the top of the seat.

There was about a 1 1/2 inch gap on the outside ends of the deck in order to get it to be flat. As you can see I made some cuts and reglassed it to make it flat. I will also add another board on the back side for support (not the one in the pic).
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: Plugcheck on January 03, 2017, 03:18:14 PM
     The original deck is two compartments and your going to make one continuous deck?   Sounds like a good idea, but you stated it has a curve, can you tension the new deck into a slight bow and add bolsters on the underside to maintain the correct bow?   
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: fireman24mn on January 03, 2017, 03:56:44 PM
No That is why I cut the corners of the deck where the swim pad mounts. I am reshaping the mounting area so its flat.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: Jason on January 03, 2017, 11:26:46 PM
So did you raise the corners and lower the center? I'm getting nervous for you because you are planning to raise the motor as well right? I only have about an inch between the air cleaner and the bottom of the sun deck. I am sure you got a plan though!

(http://i159.photobucket.com/albums/t124/lincolnman1969/1986%20CV23/file_zps342246ad.jpg) (http://s159.photobucket.com/user/lincolnman1969/media/1986%20CV23/file_zps342246ad.jpg.html)
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: fireman24mn on January 04, 2017, 10:01:13 AM
Jason I did some of both to get it to flatten out.  I will be building a little different swim pad design as well. It will be similar to the one Joe has in the 1900 where the sun pad goes over and makes the top of the back seat.

That way you don't have the hard edge from the top of the back seat.

My other thought would be to make a sun pad set up like the 18's and have 2 outer pads and then one center pad over the engine.

Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: Jason on January 04, 2017, 02:47:05 PM
My other thought would be to make a sun pad set up like the 18's and have 2 outer pads and then one center pad over the engine.

That would look sweet! But yea, a wrap around sun pad would be really functional plus a lot stronger.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: Plugcheck on January 04, 2017, 04:04:07 PM
    I also like the idea of the top rolling over the back seat to form the head rest, thereby eliminating the "hard lip" formed from the rear seat backing.   Do you sew the upholstery or farm that out?
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: fireman24mn on January 04, 2017, 06:40:39 PM
Well just say I'm no seamstress.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: fireman24mn on January 08, 2017, 09:28:37 AM
Got the front header installed in the cuddy. Also got the reinforcement in the back for the sun pad area and started on the body work. 

To install the header I taped it in place so it wouldn't shift around then taped all along the back side so the cabisol wouldn't squeeze out.  I used a spatula (dollar Store) to smear in and level out the cabisol, it worked great way better then a spoon or paint stick. Now that it is hardened I will add cabisol to the back side and some more tabbing.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: Plugcheck on January 08, 2017, 12:38:26 PM
Do most 23's have that storage area forward of the header?  Guess I never noticed it before.  Call it the forecastle?
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: Jason on January 08, 2017, 01:32:53 PM
My 86 has the font storage with a mirror door. My only complaint was the opening is pretty small which makes it pretty useless. I really like how Shawn put a nice big opening on his. What's your plan for a door?

(http://i159.photobucket.com/albums/t124/lincolnman1969/1986%20CV23/file_zpsb7e80dbd.jpg) (http://s159.photobucket.com/user/lincolnman1969/media/1986%20CV23/file_zpsb7e80dbd.jpg.html)
Title: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: Mrs.TheDeuceMan on January 08, 2017, 02:58:44 PM
My 86 has the font storage with a mirror door. My only complaint was the opening is pretty small which makes it pretty useless. I really like how Shawn put a nice big opening on his. What's your plan for a door?

(http://i159.photobucket.com/albums/t124/lincolnman1969/1986%20CV23/file_zpsb7e80dbd.jpg) (http://s159.photobucket.com/user/lincolnman1969/media/1986%20CV23/file_zpsb7e80dbd.jpg.html)
Bal Harbor (cropped John's picture)


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Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: fireman24mn on January 08, 2017, 06:59:52 PM
Mike. As far as I know all of them do.

Jason the opening is the same size as the old board that came out.

My jet also has the same size opening as well and there is just a snap on vinyl cover that goes over it. I have always used it to store the kids sand toys. I noticed this summer that my jet had about 2 inches of water in it. Thats why I added the half moon hole on the bottom for drainage. Not sure if I have a leak or the kids threw in some toys full of water.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: fireman24mn on February 09, 2017, 09:46:09 AM
I got the back seat built and have started on the front seats. For the back seat I made the seat part in 2 pieces. I remember the 18 that I had and it was always a pain to have everyone stand up to get fenders or lines from under the seat.

Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: fireman24mn on February 10, 2017, 12:36:19 PM
Front seat are built.  Just need to be covered.

Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: 17ireid on February 12, 2017, 06:01:33 AM
Those seats look great! I have been following this thread closely and am always impressed by your work. Also thanks for your insight on my own project.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: fireman24mn on February 12, 2017, 10:47:45 AM
Got a Buch of work done yesterday. Heading out in a bit too do some more.

Picture
1 &2. There was some cracking/ spiderwebbing in a few areas on the boat. So to make sure it doesn't  show threw or come back I ground them out then mixed up some thickened resin and added some glass strands to it. After smoothing out the resin with a grinder to get it close I then put regular filler over the area then it will be sanded down to 180 grit before primer. Also where ever I have found spider cracking I have tried to figure out why it cracked there. Usually it was because it wasn't supported well. If possible I have added strength or support to also stop it from happening again.  If you look at other 23's they all seam to spider crack in the same places.

3  On the swim platform I am going to install a newer type of marine decking that looks like teak strips. So I wanted to fill all the holes where water could get in. From the factory the teak was riveted on.  Here is what I plan on using I talked to them at the boat show.  They can also add a logo or name if I want. http://www.aquatraction.com (http://www.aquatraction.com)

4 The boat at one time had a cockpit cover. so there were screws with button heads all the way around. I ground them out and then mixed thicken resin up to fill the holes. Any big holes I have filled would get some glass mixed in for more strength. Also the old emblems were riveted on so filled them holes.

Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: fireman24mn on February 12, 2017, 10:51:30 AM
 Pic 1. Is an area that cracked when the top have was out side on the trailer. The weight of the snow stressed it and cracked it.

pic 2 is the area where I leveled out and smoothed out the original design.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: fireman24mn on February 25, 2017, 09:29:50 AM
I got both front dash supports/ bulkheads in. The ones from the factory were just screwed in.  I glassed both of mine in. The bow and the dash area are very solid now and don't flex.  Also got started on some of the side interior pieces.  In the big one for the Port side I will be putting back in the pocket that was there. I will also be adding a 6.5 speaker and a 10 in sub down by the floor.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: fireman24mn on February 27, 2017, 08:27:43 AM
Got the Passenger side interior panel built. Im going to use the original arm rest. The factory used a type of paper board to make the curved part under the arm rest. I stapled some Biaxial cloth then wetted it out.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: Jason on February 27, 2017, 09:47:20 AM
Got the Passenger side interior panel built. Im going to use the original arm rest. The factory used a type of paper board to make the curved part under the arm rest. I stapled some Biaxial cloth then wetted it out.

Nice! I wondered how they did that compartment. Looks like you even remembered the drain holes!
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: fireman24mn on February 27, 2017, 10:51:04 AM
Ya I put in some drain holes. If it rains, the one in the jet always stays wet inside. I made the pocket a little smaller than the original.  I also made the panel bigger it used to be 2 pieces. I will be also adding a 6.5 in speaker and a 10 in sub. I will build the sub box and glass it in the boat, then this will go over it.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: Jason on February 27, 2017, 02:11:22 PM
The area below is a great spot for the speakers.

Are you planning to do any kind of door for the cuddy?

Just curious, what is this for?
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: fireman24mn on February 27, 2017, 03:34:25 PM
I will be adding the sub on the bottom and a 6.5 in the corner just above the circle you made.  That board is part of the support for the dash area. It is the same size as the factory one.  The newer boats had doors the older ones had a snap in vinyl curtain.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: Jason on February 28, 2017, 09:47:32 AM
Interesting. In 86 the board looked like this. I think the way you did it though is nice as it give s the passenger a spot to put their feet as it kind of feels like your going fall into the cuddy. My 86 also has a curtain.

(http://i159.photobucket.com/albums/t124/lincolnman1969/1986%20CV23/file_zpsa2852c71.jpg) (http://s159.photobucket.com/user/lincolnman1969/media/1986%20CV23/file_zpsa2852c71.jpg.html)
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: fireman24mn on March 06, 2017, 12:47:04 PM
I added some speaker locations kind of like I did on the 18 that I had. They are up under the gunnel and aren't that noticeable. They will be a 6.5 inch speaker. Also added a couple cup holders because it didn't have any before. My seat base swivel/ sliders showed up today for the front seats. Hopefully I will have the lower base part by the end of the week.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: fireman24mn on March 12, 2017, 09:37:44 PM
All the interior is built. Made the rear sunpad today with Jeff.  I also laminated the plastic core to the frame we built I will add some more tabbing and glass to a few areas after it the first layer dries.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: fireman24mn on March 12, 2017, 09:38:26 PM
Couple more
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: fireman24mn on May 18, 2017, 12:08:50 PM
The whole top half has been sanded with 80 grit. 95% of the body work is done, I have found a couple gouges and Knicks that will need to be filled. I started last night with the 180 grit got about 1/3 of it done so far. I am thinking I should be able to prime it next week sometime.  I ordered another Qt of Epoxy primer from SPI coatings yesterday just to make sure I have enough.

Front half of the interior is in the upholstery shop getting covered.

Will probably need to get the new engine ordered next week or so and work on getting the parts boat stripped and parts moved over to this one. Steering, wiring, transom assembly, etc.

Then there is the Keyhole to cut. Not really looking forward to doing that. Just makes me nervous that I won't get it cut in the right spot. I have a Merc manual that tells how to do it only difference is I am raising the engine about 2 inches. However it is not an exact 2 inches.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: Plugcheck on May 18, 2017, 02:27:30 PM
I could not find a printable template for the merc transom cutout when I was looking for one.  Dealer would sell one, but seemed pricey at the time.  I used the inside plate to make a cardboard template from custom cardboard (holds Bud light).    Now I'm sure someone with a stern drive 23 would let you measure normal height, then adjust accordingly.   I remember the hole was easy to cut, but took a lot of work to make smooth and seal back up.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: fireman24mn on May 18, 2017, 02:37:11 PM
I am really only worried about placement. I figured I could get the hole size/ template off the donar boat, but then have to transfer it to a blank hull that has been modified and had the engine mounts raised about 1 1/2 - 2 in.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: Plugcheck on May 18, 2017, 03:57:31 PM
I would think simply raising the outside plate X location the same 1.5-2" would effectively keep things in line assuming you did not adjust the transom angle as well.   The engine will now sit further rearward, albeit only slightly.  More than enough to keep fasteners from aligning if using the original engine mount holes.   I wonder if the X dimension is similar to a CVX-18 or if they went higher due to it being a heavier craft, maybe lower since it has greater displacement?
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: fireman24mn on May 22, 2017, 02:14:28 PM
Mike I have a completely blank Canvas. Litterely every piece of wood in the boat is new except the 2 small shelves in the cuddy area.  So I have no old holes to deal with.

If I remember correctly there was 2X8's in the engine stringers and I replaced them with 2X10's. Add some glass and cab and I am somewhere around 2 inches higher for stringers and engine mounts.

Joe was helping Ross this weekend and sent me a couple measurements that I can use as a referance off Ross's 23.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: fireman24mn on May 25, 2017, 09:57:11 AM
Got it all primed up last night with Epoxy primer. Joe stopped by to give me a hand.

Now I will start pulling everything out of the sonar boat and transferring it all over.

Going to order a 383 for it today as well, found a guy out of TX that has a good price on them.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: thedeuceman on May 25, 2017, 04:05:26 PM
(https://uploads.tapatalk-cdn.com/20170525/5432a981d140260c60fec1827304ea18.jpg)
Action shot


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Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: fireman24mn on May 26, 2017, 09:50:01 AM
I got the donor boat pulled out of the trees behind the house last night. I was able to pull the gauges, ignition, Tilt steering column, and switches all out.  Front half of the boat wiring is all disconnected and pulled loose. It will be nice that there are actual connectors that unplug instead of just one complete harness front to back. Just need to pull the engine and all the transom assembly out then the donor boat  will go to scrap yard.  I think I have the engine sold to a guy from craigslist.

Can anyone think of any misc parts that they need from a 1991 20ft Celebrity?

I also spoke to Ole Red yesterday, going to borrow his keyhole template for cutting the keyhole.  We chatted about a few other things as well.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: Hyperacme on May 26, 2017, 11:02:25 AM
Waiting for posts with the orange going on !
Gauges will look nice.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: fireman24mn on May 26, 2017, 11:24:25 AM
I won't be using those gauges, just the wiring from them.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: Hyperacme on May 26, 2017, 12:01:56 PM
OK ...
The combined gauges look nice.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: fireman24mn on June 07, 2017, 03:50:01 PM
I like that the project is finally getting closer to being finished. However I hate all the small stuff and some big stuff I need to buy.  I got a new steering cable ordered, the one in the donor boat was bad. However all the other cables and wiring should work great with minimal modifications to the harness. I also ordered up a new key switch, gauges, and an debating on what to order for switches. 

I am debating between rocker switches mounted on black plexiglass or this. If you click on the pick it give a good view.

https://www.jamestowndistributors.com/userportal/show_product.do?pid=13579 (https://www.jamestowndistributors.com/userportal/show_product.do?pid=13579)

Thoughts?
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: Plugcheck on June 07, 2017, 03:59:48 PM
     So I thought, Wow, those are kewl!, but then I found out they do not come in orange.  Just has to be doesn't it?    Just kidding,  I assume they come pre labeled for marine use, but could not find any info on whether you could custom make a label or not.    A bit pricey, prob close to $90.00 when delivered, but a nice product.   Looks like your getting really close to splash day.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: fireman24mn on June 08, 2017, 09:13:06 AM
The switch panel comes with a sheet of labels so you can label switches what ever you want.
Title: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: thedeuceman on June 08, 2017, 09:48:08 AM
My personal preference is the Cutler Hammer Aircraft stile sealed toggle switches. But they are hard the find for a reasonable price and then you have to hand build the whole switch panel thing.
(https://uploads.tapatalk-cdn.com/20170608/53ae8e7f298eaa82970d361dc90871bd.jpg)

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Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: fireman24mn on June 08, 2017, 10:17:27 AM
thats why I was thinking of going with the pre built panel
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: thedeuceman on June 08, 2017, 10:52:47 AM
I think that panel will look real nice


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Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: nes-cv23 on June 08, 2017, 05:47:40 PM
I only needed a little one for Ruby and this one worked nice, from Overtons
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: thedeuceman on June 08, 2017, 08:29:50 PM
I have this
(https://uploads.tapatalk-cdn.com/20170609/11879eb1006a7c3f3705c21297e441bb.jpg)


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Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: fireman24mn on June 15, 2017, 10:04:30 AM
Worked on getting the new keyhole cut last night. I have it all marked out and ready to go I will bolt the template on tonight and get it cut out.

In the first pic you can see where I very securely taped 2 aluminum tubes to the strakes. This was done so I could get a good horizontal line to start from. That is the lowest line on the picture.  Then I took a square and set it on the horizontal line so I could draw a vertical line to get the center line. The center was measured by measuring between the 2 strakes and finding the middle. The 2nd small line is a measurement Joe got me from Ross's boat when they had the transom out and they measured from the pad up to the bottom of the keyhole. Because I am raising my drive I then added 2 inches. That is where I got the 3rd longer line which will be the very bottom edge of the keyhole cut out.

Pic 2 is a close up of the lines.

Pic 3 Is after I traced the 2 templates onto the transom. I then called Old red to double check what I had done was good.  We talked and he told me to measure from the 2 and 3 strakes to verify that I had a true centerline. Which when I did that found out I was off by about 1/4 inch.

4th pic is with the new centerline drawn and template traced on again. You can also see in the upper corner I had to grind a little filler out because it was not quite level in the corner. Merc says it needs to be a level surface around the transom seal to within 1/16" on outer surface and 1/8" on the inner surface. And thickness is supposed to be 2 - 2 1/4 in. thick.

Looking back now I wish I would have just made a square box above where I made the rounded cut out for more room.


Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: fireman24mn on June 16, 2017, 10:38:57 AM
The other night I measured the thickness of the transom and it was about  1 13/16 thick. When I was talking to Red I told him I was going to add another layer of wood to get the correct thickness.  He said to just do it with glass.  I went to Express yesterday and got some BSM mat it is a thicker stitched mat. I added 4 layers so that should give me almost a 1/4 inch and will get me to the correct thickness if not I will add one more layer.

After the mat was applied and hardened, didn't take long with the temps right now.  I mounted the transom jig and started drilling holes. I got all the mounting holes drilled and am drilling a bunch of 3/8 holes to make it easier to cut the keyhole with the jig saw after the template comes off. Red was telling me it makes it a lot easier and you don't go threw as many blades if you drill the holes.

Yesterday I also ordered 2 gallons of clear and 2qt epoxy primer. Plan is to get the key hole cut, sand the whole top cap, re-prime where needed, and paint. Hopefully next week depends how long sanding takes.

Also picking up the first half of the interior today and dropping off the back seat and swim pad. Pics to follow.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: Plugcheck on June 16, 2017, 12:53:13 PM
       So how much higher is the X Dim now compared to stock?
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: fireman24mn on June 19, 2017, 11:17:43 AM
2 inches
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: Plugcheck on June 19, 2017, 01:05:58 PM
     I look forward to seeing/hearing the results.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: fireman24mn on June 20, 2017, 09:22:15 AM
Key hole is cut and dropped off the rear seat and sun pad to get covered. Front seats are coming along nice. Key hole thickness turned out perfect at 2 1/8 thick all the way around.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: V153 on June 20, 2017, 04:16:14 PM
Lookin good Shawn!
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: fireman24mn on June 21, 2017, 12:18:41 PM
Sanded for about 5 hours last night got about 1/2 the boat done. 

Also just talked to the engine builder a couple minutes ago and the motor will be leaving TX tomorrow sometime to start making its journey to MN.  Its go time now.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: Plugcheck on June 21, 2017, 02:48:17 PM
Stroker vortec, very nice.  Vrrrrroooommmmmm!  Should make the 23 run quite nicely.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: V153 on June 22, 2017, 04:36:19 PM
Hey how wide is the pad on that thing Shawn?
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: fireman24mn on June 23, 2017, 02:40:34 PM
probably about 12 inches and 4 ft Loog its narrower at the front though. Look back at some of the early photos and you will see there are a couple good photos of it.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: fireman24mn on June 27, 2017, 10:20:27 AM
So the plan is tonight to clean up my sanding dust and garage.  Then spray one more sealer coat on the primer. Just to cover the few sand throughs and couple other spots I found that needed to be fixed. Then spray the White. Then Wed or Thur. hopefully be able to shoot the orange and the flake. I would let it cure for the weekend and come back next week and sand the whole thing with 800 grit until all defects and orange peel is gone. After that it will be the final 4 coats or so of clear then assembly time.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: Plugcheck on June 27, 2017, 05:57:49 PM
Paint timing seems to be problematic with me, so if I may, a question or two.  When I shoot base, I have always understood the clear must go on after tack free, but before 18-24 hours has elapsed.  If I wait several days or more, I need to sand, then reshoot the base, then apply clear.  I have had issues with sanding base then clear.  They just don't bond together well.  Now for flake, I put on 3-4 coats, then 3-4 coats clear without flake.  Then cure, sand, polish and re clear untill the desired surface shine is obtained. 
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: fireman24mn on June 28, 2017, 09:05:40 AM
Paint timing seems to be problematic with me, so if I may, a question or two.  When I shoot base, I have always understood the clear must go on after tack free, but before 18-24 hours has elapsed.  If I wait several days or more, I need to sand, then reshoot the base, then apply clear.  I have had issues with sanding base then clear.  They just don't bond together well.  Now for flake, I put on 3-4 coats, then 3-4 coats clear without flake.  Then cure, sand, polish and re clear untill the desired surface shine is obtained.

Pretty much the same thing I do.  When ever I paint I make sure I have enough time so that I can clear within the open window depending on manufacture. On the bottom half go the 23 I added the flake into an intercoat clear, then cleared over that. I don't like how it turned out. So when I do the top half I will be spraying my base then I will spray small sections 2x3 ft of clear with Very slow activator. Then I will spray the dry flake in to the wet clear. I will go around the whole boat that way. Then I will come back and spray 3-4 coats of plain clear onto the boat. Let it cure sand 800 until the finish is smooth with no orange peel or defects then I will clean up wipe down and spray 3-4 more coats of clear.  Once done there should be very little to no buffing and the clear will be flat smooth.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: Plugcheck on June 28, 2017, 10:24:48 AM
Sounds like a solid plan.  I've been discussing shooting the Timi with flake in a base without color.  Basically a base coat without any color.  I've not done it before, but comes recommended by several suppliers and painters as the way to do it.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: fireman24mn on June 28, 2017, 10:30:55 AM
That is basically what an intercoat clear is. It is just a clear binder that you can mix flake into.  Shooting the flake dry seems to get the best coverage flake wise and uses less product to do it.

Although it does end up wasting flake.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: fireman24mn on June 28, 2017, 02:32:16 PM
Anyone available tonight for a couple hours. Need a hand holding air hose while I climb around inside to spray.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: Plugcheck on June 28, 2017, 03:30:29 PM
And anyone performing these essential duties will be known henceforth as Bungy! 
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: V153 on June 28, 2017, 03:58:44 PM
You hang on to yer own hose Mister! ...

(Next think ya know he'll be askin ya to hold his nuts, and bolts ...)
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: fireman24mn on June 28, 2017, 04:05:35 PM
I have hung the hose from the ceiling before and It always gets stuff in the paint.  Figured if someone wanted to see a boat get painted this would be a good opportunity. Will also be mixing paint, sealer, wipe down with wax & grease, and tack clothing.

Doug Ill bring my nuts and bolts for you to hold at Red Wing.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: V153 on June 28, 2017, 07:30:31 PM

Doug Ill bring my nuts and bolts for you to hold at Red Wing.
You show up with that boat I'd be honored to hold just about anything ya ask me to ...
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: fireman24mn on June 29, 2017, 03:29:05 PM
Its Like Christmas around here. (except I had to pay for it all)

Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: V153 on June 29, 2017, 05:02:17 PM
Suweet!
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: Plugcheck on June 29, 2017, 07:10:40 PM
How did the engine arrive?  Did you have to go to a freight center to pick it up, or was it delivered to your house?   The interior looks great.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: fireman24mn on June 30, 2017, 09:34:35 AM
METAL FLAKE!!!!!!!!!

Here is a video of me spraying it on using the flake gun. and a couple pics. Now it will dry for a few days(weekend and the 4th) Then next week I will sand it all down with 800 then spray 3-4 coats of clear back on. I will probably repaint the white as well (dam bugs).

https://www.youtube.com/watch?v=jrZhKZk1WQk (https://www.youtube.com/watch?v=jrZhKZk1WQk)
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: Oldfishguy on June 30, 2017, 09:48:26 AM

Awesome!!
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: Plugcheck on June 30, 2017, 12:58:17 PM
Really looks good, done with intercoat clear with flake, then clear over?
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: V153 on June 30, 2017, 05:41:36 PM
Appears ya got enough flake ...

How bout a lil orange pearl in the clear?

Looks good from here regardless ...
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: fireman24mn on July 05, 2017, 11:42:58 AM
Really looks good, done with intercoat clear with flake, then clear over?

I didn't use the intercept clear just regular clear.

This one didn't turn out as good as the 18 when I sprayed the dry flake into the clear.. The flake didn't lay down as nice for some reason or I just put a lot more on. More flake is better right? I started sanding last night and it was still really rough. My plan is to lightly sand with 400 and get just the very top of everything sanded down. Then I am going to spray 3-4 more coats of clear (hopefully tonight). Depending if I can get it to lay down smooth or not, will determine if I sand with 800 and spray more clear or if it lays down good I will just lightly sand to get dirt nibs and dust out then buff. I am guessing I will probably end up spraying more clear but will see.  Anyone want to come help spray tonight?
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: fireman24mn on July 05, 2017, 11:46:53 PM
(https://uploads.tapatalk-cdn.com/20170706/ad400378addb7d350125f5f5b07920b4.jpg)(https://uploads.tapatalk-cdn.com/20170706/fff4ac2f362af9b43b28a7ed3a4ca0f9.jpg)(https://uploads.tapatalk-cdn.com/20170706/6369098728588184bb513a0bc3e0e302.jpg)(https://uploads.tapatalk-cdn.com/20170706/65a41ba24e25d12f93f00e7a60aaef1b.jpg)

3 more coats of clear on. Looks way better. I will now for sure be able to wet sand smooth and reclear. I got to figure out something for bugs though got quite a few in the clear again. Might have to wait for a night its raining to paint the last coats on.


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Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: Oldfishguy on July 06, 2017, 06:46:06 AM

WOW!!
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: Hyperacme on July 06, 2017, 09:34:53 AM
LOVE that color !
Your next project chould be a 1972 CV16 in that color.
Could be an easy, fast job that you could sell for cheap ...
I might know a buyer.
... LOL
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: fireman24mn on July 06, 2017, 09:36:44 AM
I forgot to mention that the first pic is a section that I had sanded down until it was smooth. If you look at it you can see a lot of silver where the color was sanded off the flake. I thought that the area that was sanded smooth would show the silver and need to be reflaked. The 2nd picture is a pic of the area that was heavily sanded and once cleared you can't see the silver. Everything I sanded I sanded with 320 and 400 before I cleared. This think I will probably do 500 and 800 before clearing the last time. I will also need to respray the white because of bugs.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: David CVX-16 on July 06, 2017, 01:49:28 PM
With the Farmers Insurance sign in the background, you can write off the entire cost of the project on your tax return.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: fireman24mn on July 06, 2017, 02:46:47 PM
With the Farmers Insurance sign in the background, you can write off the entire cost of the project on your tax return.

Its the old Logo it will never get threw marketing LOL
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: Diamond Chad on July 06, 2017, 02:56:48 PM
It has generated 46,195 views, that's a pretty strong ad campaign.  At a nickle a click, that's $2309.75.  Vintage boat, Vintage logo.  All part of the plan.  By the way, how much is it to insure my CVX-18 at $8000 for 1 year?  PM me.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: Jason on July 07, 2017, 02:47:01 PM
The website on the wall does not work though.... What was that for?
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: fireman24mn on July 07, 2017, 04:34:04 PM
I used to have that site back when I was doing a lot of custom painting and restorations.

Couple of the things I did.  I used to do a lot of motorcycles as well. Restored a few cars. All paint no decals.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: V153 on July 07, 2017, 05:08:54 PM
Dang that's a nice mailbox!

(Much better'n the concrete Manatee that seem to be everywhere round here ...)
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: Rosscoe on July 11, 2017, 08:56:37 PM
The 23 looks Great! It's come along ways. Is that the same color as your 18?
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: fireman24mn on July 19, 2017, 12:53:28 PM
Yes Ross it is the same color.

Everything is sanded smooth and I repainted the white last night and was able to not get any bugs in it.

Tonight I will be putting the final 4 coats of clear on the boat.  I just went home and covered the boat and set off 2 bug bombs in the garage to hopefully kill any remaining ones. It is also supposed to rain tonight which always helps with the bugs as well.  Fingers crossed.

If clear goes good I will start the assembly process. If anyone has some free time let me know there is lots left to do. I will provide pop, beer, and food.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: fireman24mn on July 19, 2017, 08:49:19 PM
Paint is done other then some minor sanding for a few imperfections.
https://youtu.be/jrZhKZk1WQk

 (https://uploads.tapatalk-cdn.com/20170720/6ca6da018efd24c143310a6cf4bc0a7f.jpg)(https://uploads.tapatalk-cdn.com/20170720/e5dcc774ff50c78e572180f374e1ff61.jpg)(https://uploads.tapatalk-cdn.com/20170720/b4fa7b0ec4403ba74f49d5bde475258f.jpg)


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Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: Rosscoe on July 20, 2017, 06:05:10 PM
The paint scheme looks like 70's early 80's?
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: fireman24mn on July 21, 2017, 09:07:46 AM
The top half is the original paint scheme. On the bottom half I did the later 90's scheme, just because it has more flake. This boat is a 1977
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: fireman24mn on July 24, 2017, 10:54:49 AM
Got some more done.

Friday I pulled out all the parts from the donor boat. Sprayed them with degreaser and cleaned them all up. Then anything with rust on it got sand blasted and repainted. Also painted transom ring and drive.
Next cut in the hole for the drain plug. Then painted the bilge, keyhole and floor with gel.

Sat morning I installed the transom ring.

Sunday when I got home I installed the drain plug and made the new gauge panels.  They will get covered with a carbon fiber vinyl.  I moved the tach and speedo from the outside 2 spots and put all the important gauges in the middle so your not looking around for them. I like the new layout a lot better.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: fireman24mn on July 26, 2017, 02:17:07 PM
New gauge panel turned out great. If anyone needs carbon fiber wrap let me know I will sell you some of mine cheep I had to buy a yard of it. I only needed a 1ft X2.5 ft piece. It is the 3m vinyl that is used for wrapping cars so it is has good UV protection.

Joe helped me wire the gauges up. Thanks

Also picked up the rest of the interior for the muddy today, and got carpet. 

Thinking another week or so and hopefully be on the water. 

Not sure if I'm going to dyne the engine.

Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: Shorty on July 26, 2017, 03:51:43 PM
Awwww maaaaan, your videos aren't on YouTube anymore?
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: Rosscoe on July 26, 2017, 06:39:36 PM
Makes sense to lay out the gauges how you like they're not always the best from the factory
Man, that flake!
Might be interested in the carbon fiber film for a future project.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: fireman24mn on July 27, 2017, 09:14:17 AM
Awwww maaaaan, your videos aren't on YouTube anymore?

I fixed the link
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: Shorty on July 27, 2017, 04:31:59 PM
Nice. Epoxy based? basecoat, clear, flake, clear clear clear clear some more? lol... Looks GREAT!
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: fireman24mn on July 28, 2017, 10:43:24 AM
Got the carpet installed in the main area cuddy floor will be Sunday. Also got the Fun Fur installed in the cuddy I need one more small piece to finish it.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: 75starflight on July 28, 2017, 01:30:56 PM
I have to ask, where did you find the fun fur?
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: Plugcheck on July 28, 2017, 02:49:46 PM
    Ya gonna fun fur the Phoenix?  Now that's thinking outside the box.............
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: 75starflight on July 28, 2017, 03:13:47 PM
    Ya gonna fun fur the Phoenix?  Now that's thinking outside the box.............

probably not. LOL

the bow cover for the CVZ looks like it had the fun fur on it from the factory. I have found remnants of it.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: V153 on July 29, 2017, 09:40:05 PM
need one more small piece to finish it.
Don't we all. You furry lil devil ...  Looks killer man!
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: fireman24mn on July 31, 2017, 09:39:35 AM
JoAnn fabrics has it. The stuff I bought is pretty much an exact match. They also had some softer stuff but it was 39.99 a yard. The stuff I bought was 17.99 a yard.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: Mrs.TheDeuceMan on August 01, 2017, 08:45:32 AM
JoAnn fabrics has it. The stuff I bought is pretty much an exact match. They also had some softer stuff but it was 39.99 a yard. The stuff I bought was 17.99 a yard.
Did you have a coupon?  :-D


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Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: fireman24mn on August 02, 2017, 09:11:59 AM
Got some more done since my last post.

All the carpet is in except for a couple small trim areas. There is a lot of carpet in one of these. I have at least 10 hours into installing carpet and fun fur.

Bow rail is temp mounted. I had to get 2 new bases because I had 2 that were cracked.

I got the controls and the radio head unit mounted last night. Hook up cables and finish wiring them tonight.

She is starting to come together.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: fireman24mn on August 03, 2017, 09:16:42 AM
The cuddy is done! Except for a light and the snap cover for the hole. I have the snap cover just need to get the screw in snaps at the big boat.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: Jason on August 03, 2017, 09:33:12 AM
Looks great! Just curious, did you set it up like the original where the starboard backrest fits in the middle along with an additional cushion to form a bed? I thought at one time you mentioned you had no plans to overnight in the boat so maybe not.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: TV27 on August 03, 2017, 10:17:03 AM
Looks fantastic, amazing how our hobbies force us to learn and apply new skills.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: fireman24mn on August 03, 2017, 11:35:50 AM
Looks great! Just curious, did you set it up like the original where the starboard backrest fits in the middle along with an additional cushion to form a bed? I thought at one time you mentioned you had no plans to overnight in the boat so maybe not.

I did not. However it would be easy to change it so that it would.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: fireman24mn on August 08, 2017, 11:14:59 AM
For got to take pics. However last night I got the bow wet sanded and buffed to remove small defects in the clear. Then permanently mounted the bow rail. Jeff was up and finished polishing the rub rail so we also got that mounted as well. I will be putting the insert in it when I get home (in the sun now). The other night I got all the radio and speakers wires up, as well as the throttle and shift cables hooked up.  Thinking Wednesday will be the motor install day.  Hoping to have it on the water this weekend. We'll see!!!
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: fireman24mn on August 09, 2017, 01:46:49 PM
Engine is ready to drop in.

Will test run it tonight on the floor then drop it in tomorrow.  Last few things will get installed on the boat tonight.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: fireman24mn on August 10, 2017, 12:19:43 PM
Test Run and some more progress

W/s and hatch cover are installed.  This is the windshield that came with the boat. If you look you can see a row of holes towards the top where someone had added snaps for a cockpit cover.  The also must have lost the front part of the support because they had a clamp that would go around a pole holding the plexiglass to the center post. Ill be making a new one and putting it on the Jet and they stealing the one on the jet to put on this boat.

Test Run video
https://youtu.be/kNal0zDOq9w
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: Rosscoe on August 10, 2017, 12:22:01 PM
Kicking butt

Sent from my SM-G935U using Tapatalk

Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: fireman24mn on August 11, 2017, 09:07:08 AM
Got it out of the garage and on the trailer. Really the only reason that a roller trailer is good for in my opinion.

Got the motor in hooked up fuel, exhaust thru hull, steering, cables , etc.

Today I have to install bellows, drive, rear seat, sun pad, trim pump, rub rail insert, bilge pump, and a few misc things.  Hoping to be in the water tomorrow!!!!!

Any one planning to do some work to a 23 this winter? I have a cradle for one.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: RedOctober89 on August 11, 2017, 10:15:43 PM
You've done an amazing job so far! The boat looks amazing and that motor sounds great! I've been following this build for awhile and am very impressed! Keep it up!


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Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: Jason on August 12, 2017, 12:23:33 PM
I might be interested in the cradle. No idea how I'd get my boat on there though as I have bunks. Any ideas?
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: Plugcheck on August 12, 2017, 02:12:22 PM
Just a thought Jason, borrow a roller trailer to make the swap.  Swap trailers with Shawn? 
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: Rosscoe on August 12, 2017, 02:22:19 PM
I might be interested too, if Jason doesn't take it. I've got a couple of boats to still.

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Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: 75starflight on August 12, 2017, 03:38:10 PM
I might be interested in the cradle. No idea how I'd get my boat on there though as I have bunks. Any ideas?

Three point it. Two jack stands at the stern and slowly jackt he bow and pull the trailer out.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: Mrs.TheDeuceMan on August 12, 2017, 08:07:41 PM
(https://uploads.tapatalk-cdn.com/20170813/562941678251c1488c47a379fc0ab5b6.jpg)


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Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: Mrs.TheDeuceMan on August 12, 2017, 08:09:01 PM
(https://uploads.tapatalk-cdn.com/20170813/758e30ec7b9e0398c60022d621387c47.jpg)


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Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: Hyperacme on August 12, 2017, 08:12:08 PM
BEAUTIFUL !
The boat .. Not you .. LOL
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: dorelse on August 12, 2017, 08:39:42 PM
That has got to feel good!
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: Rosscoe on August 12, 2017, 09:00:32 PM
Wow, lots of progress just since I saw it last night!
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: Oldfishguy on August 12, 2017, 10:15:55 PM
The "Sparkle Master"!

Awesome.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: Rosscoe on August 13, 2017, 07:50:26 AM
Any issues? How did it perform?
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: fireman24mn on August 13, 2017, 09:09:27 PM
Put the boat in and went for a drive. Shifter was way out of adjustment but could still drive it (Figured out today I had put the handle on wrong, it was 2 or 3 positions forward on the gear). Got towed back to the dock after it died on me on the first run. Good thing I threw the anchor in. Started testing stuff and found a bad wire on the ignition by the key. Fixed that and it started right up. Went for a little drive and seemed to drive good and handled nice. I tried a 23p 3 blade prop, with that the boat would over rev, I am thinking I will need something in a 25 4 blade maybe a 27 will have to test a bunch and see. I got 61.8 on gps Pretty sure with a different prop I should get a lot more out of it.

I still have a few odds and ends to finish up this week. But its on the water and I'm pumped to finally have it out.

Couple pics from at the dock

As for the cradle. Who ever wants it can have it would need a truck or trailer to move it or I suppose you could take it apart and bolt it back together.  Only way I can think to get boat on it would be like Brandon said and do 3 point with blocks. Maybe if you mounted some rollers on a board, jacked up the boat, slid the roller boards onto your existing bunk boards, then you could slide the boat off and use the winch to pull it back on.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: Jason on August 13, 2017, 09:47:13 PM
That's not bad. It takes a lot more power to go a little faster. I don't think I've ever had my 23 over 54 trying several different props. You are more than welcome to give my rev4 23p a whirl but sounds like a 25 may be better.

Looks like a brand new boat! Looking forward to seeing it.

Ross, if you want to give the cradle a whirl have at it. Not sure if I'd get to redoing the trailer this winter or not.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: Rosscoe on August 14, 2017, 05:09:00 AM
I assumed you went to White Bear lake to test it. Is that at TI?
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: fireman24mn on August 14, 2017, 09:16:25 AM
Yes I went down to TI. I have some tools on the big boat and I know lots of people there that have boats in the water if something went wrong.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: fireman24mn on August 31, 2017, 02:48:16 PM
Well as you all seen the boat was at the 10th annual Glastron meet.

Had a few problems that I had to get worked out now after being on the water the last couple weekends. Nothing major.

First was my ignition system. I had a few problems with it in the beginning. Thought I got them all figured out until Thurs. of the meet and made it almost to Prescott and the engine quit. I got towed to Prescott and we tested a few things and just decided to pull the entire Mercriuser ignition system and drop in a Chevrolet  HEI type system. Boat has been running great since then.

I bought a used Power Tech TRO 25p 4 blade after I tried a 3 blade 23p forgot the brand. The 25 still wasn't big enough. In talking to a few prop shops they are thinking that because the prop was a small hub and only a 13.75 diameter that I was just getting excessive slip. Fastest was 64.8 (5600 RPM) that the GPS caught, however I think I may have been closer to 68 on another run but forgot to turn on the gps.

There is hardly anything available in my area for props that are over 23P. I have called a number of prop shops and scoured my local CL ads. I finally found a local Marine Performance shop that had a couple props laying around that they are going to let me try out to see if they work, which is nice because they sell new for around $5-600.  I got a 25P 14.65 diameter Mercury Rev 4 and a Hydromotive Intimdator 4 blade 25p 15 1/4 inch to try this weekend. We will see what happens and if I just need more pitch or if I just needed a bigger diameter prop. 

Ill get back with some number after this weekend. Fingers Crossed!
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: 75starflight on August 31, 2017, 03:38:54 PM
Good luck Shawn! 64 - 68 mph is flying in a 23
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: Rosscoe on August 31, 2017, 06:15:03 PM
Sam's as in Sam's marine?

Sent from my SM-G935U using Tapatalk

Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: still_fishin on August 31, 2017, 07:29:57 PM
I kind of want to try the hydromotive, it would be fitting, intimidator and all.  The 23 you tried was a turbo.  Where are you going to be this weekend?

Sent from my SPH-L720 using Tapatalk

Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: Plugcheck on August 31, 2017, 07:55:07 PM
Am I the only one concerned with outdrive durability?  The bigger the prop and wheel size, the more traction, and thus more stress on the drive.  A 23 is rather heavy compared to a 18-20 cvx, and that puts more stress on parts.  But hey, if it works and lives with a 27 or bigger, then that's just good info to know.  Best of luck.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: fireman24mn on September 01, 2017, 09:27:06 AM
Tim I will be at TI all weekend will probably head down around 2 pm today if I can get out of the office. We will be around until Monday afternoon. I will have all 3 props there. Mine and the 2 rented ones.

Mike. The 23 only weights 450 more than an CVX 18. (CVX 18, 950LB. CV-23 1400 lbs stock). Biggest difference would be amount of fuel that they hold. 18 having a 27 gal and the 23 having a 50.  Now also consider I probably removed around 500 Lbs of weight when I rebuilt it between different engine parts and some different wood thicknesses and different materials. Also keep in mind that there is no hook so there is less drag and the drive is higher so again less drag.

 I asked some questions on another forum and someone put my numbers with the 25 4 blade Powertech in and they said the calculation that were coming back was about 25% slip.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: Hyperacme on September 01, 2017, 09:41:55 AM
Is 25% pretty high ?
10% to 15% being average ?
Is standard CV23 /260 Merc speed about 55 MPH ?
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: fireman24mn on September 01, 2017, 10:45:04 AM
Yes

Yes

And Yes
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: David CVX-16 on September 02, 2017, 05:43:51 AM
Hydromotive makes props for sport boats with different characteristics in their Intimidator III, IV, and IV-X .

http://hydromotive.com/products/propellers/intimidator-quad-iv-x/ (http://hydromotive.com/products/propellers/intimidator-quad-iv-x/)

Does Mercury Marine offer anything?

Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: fireman24mn on September 02, 2017, 11:59:26 AM
So I just tried the Mercury Rev 4 and got 67.3. It gets on plane instantly. However my Rpms are still 5600. Thinking I will need a bigger pitch after all. I will try the Hydromotive prop later today or tomorrow.


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Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: still_fishin on September 02, 2017, 07:50:35 PM
So I just tried the Mercury Rev 4 and got 67.3. It gets on plane instantly. However my Rpms are still 5600. Thinking I will need a bigger pitch after all. I will try the Hydromotive prop later today or tomorrow.


Sent from my iPhone using Tapatalk
I'm a little scared to get my tach working correctly if you are spinning that large hub prop to 5600rpm and 67.3 mph. From using Mercury's online prop slip calculator you are seeing 24% slip (I could be doing it wrong though). Average is 10-15 I thought. 

Here is a thought. .....I think with the height of your drive and consistent excessive prop slip numbers from different pitches and styles of nonsurfacing props  makes trying a surfacing type of prop necessary to keep the prop grabbing water.  That hydromotive might be your new best friend. 

Or you could try one of the props from your really big boat. ....

Sent from my SPH-L720 using Tapatalk

Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: fireman24mn on September 04, 2017, 04:46:21 PM
So I tried the 2 props this weekend. The Merc Rev 4 I was able to run 67.3 and still about 5600 RPM's. Handles great but still to many rpm's still.  Next day I tried the Hydromotive and was able to hit 68.4 with pretty much the same Rpm's.

Pretty sure I am going to need a bigger pitch. I really liked the hydromotive so I might try and find a 27 to try.

So now the not so good news.  On Sunday we ran up the river to the Kinni. Got just about there and heard a couple very loud clunks. You could tell by the sound it was not something we hit but something in the drive.  I slowed down and to idle then put it back into gear, all you could hear was a growing sound coming from the drive.  I ended up getting towed back to Prescott where a friend drove my truck and trailer so we could load up the boat instead of towing it all the way back with all the boat traffic.

I ended up ordering up a SEI drive.  I figured that a used drive is almost the cost of a new one and you never know what you are getting. That and the SEI drive has a 3 year warranty. I have not pulled the drive apart yet to see what failed. Hoping its the lower then I can at least sell the upper.  Either way I am hoping I can get a few hundred for the drive to help offset the cost.

Now back to prop testing.....

Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: David CVX-16 on September 04, 2017, 08:31:44 PM
Try Scream and Fly under props for sale, use the searchword "hydromotive"

Bob's Machine Shop sells Hydromotive props

http://www.bobsmachine.com/Hydromotive-Engineering-Propellers_c39.htm?page=all (http://www.bobsmachine.com/Hydromotive-Engineering-Propellers_c39.htm?page=all)
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: Jason on September 04, 2017, 09:34:18 PM
I burned up the upper gears in my mercruiser drive on the 23. Put in an SEI I think 4 years ago now. No problems since. There is a bit of a break in procedure though that will limit your fun. They have a whine when new but slowly goes away. 68 is still really good!
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: Plugcheck on September 05, 2017, 10:14:24 AM
      Big boat, Big engine, Big Prop, Little Alpha drive, it was only a matter of time.   I suspect the top is blown out, but the bottom gears or dogs could also be suspect.  Reverse make the same noises?   I've heard great things about the SEI's and their warranty, but I've never personally owned one.  Hopefully the new one will last, doesn't seem to be a lot that can be done with an Alpha to make them stand up to big block torque levels, even Mercruiser abandoned the idea, but I will say the 1.36 ratio set is a stronger gear set than the 1.5/1.49.  Does SEI offer a "Performance" alpha for use in HP applications north of 300hp?    Not going to say "I told ya so" but I tore my pre-alpha to shreds with the new motor, so now I'm trying to be nicer to the replacement Alpha.   I've hit mid sixties running a trophy four blade 25p at 5100 rpms, but afraid to push any harder as the drive is the weak link.   
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: fireman24mn on September 05, 2017, 03:26:38 PM
I just dropped off the Props back at Sam's Performance Marine in Stillwater.  Great group of guys. I was talking to him about the drives, props, my setup and it sounded like they have never used a SEI drive. He agreed the warranty is great but never dealt with them.  I know if there is a problem that you have to pay for shipping back and forth. Plus they has to inspect your drive. Most claims from what I have heard can take 2-4 weeks. Not sure I can handle no boat for that long with our already short season.

 He mentioned that he has a customer with a Baja running a SBC 406 with close to 500 hp and torq on an alpha drive. Sounds like he has been running the same drive for about 3-4 years with out a problem. I am sure that boat weighs about the same as mine probably more. I have been on a lot of other forums talking about props and my set up.  There are a lot of people running some big hp engines on Alpha and spinning the up to 5600 rpm. I know the alpha is a weaker drive however if you watch the hole shot which I do and maintain the drive it sounds like they stand up to the HP pretty good.

My parts boat was in pretty bad shape and you could tell it was neglected. The props that were in the boat were pretty chewed up. Who knows when fluid was changed or how many rocks they hit. Who know if that drive was even original to the boat.

I was talking to Sam's about the 1.32 and he didn't recommend switching and it also sounded like the gear set isn't any stronger, with one of the gears actually being weaker. No one makes a performance "Heavy Duty" drive. The SS drives are better however I don't think I could even use one on my boat.  My engine is also not that big of HP, it is only about 360 hp and 410 on torque.

That said I canceled my order from SEI and am going to be buying a drive from Sam's. I would also rather keep my money at a local shop then a company out of FL.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: Plugcheck on September 07, 2017, 08:00:08 AM
     Definitely something to be said about buying local.   If you described your application, and he recommended a "Sam's Drive" with warranty, not sure how you could go wrong.   I was not aware the drive that you were using was simply a used drive off the parts boat, was thinking you had been through it already.   Some Baja's, like a 232 Islander di feature a SBC/Alpha combo which may be quite similar to a CV-23, however, this is with a Merc 260.  I think a higher HP/Higher torque engine could have a drive that survives if your easy on the throttle, but doesn't that go against what we wanted out of the bigger motors?   I always thought a 23 with a BBC and Bravo 1 drive would be the hot set up, maybe even add a blower or turbo?

 My old drive came apart when during speed runs, inching up mid sixties and trimming up.   Suddenly going to nothing, engine hitting the rev limiter, and a dead outdrive made for a rather violent coming off plane. 

 If your inching towards 70 mph in a 23, sounds like I need to up my game in the Intimidator?

Will you have the new drive set up for more prop testing this year?  or is this a next season possibility? 
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: fireman24mn on September 07, 2017, 10:25:30 AM
Changed gears a little again I am going to stick a used drive on for the rest of this year and then buy parts and have my drive rebuilt over the winter.

Not sure if I will get any more prop testing done. It is hard to find any props in the pitch range I need to test or buy reasonably in the area. I did find B Blades online and they have a prop testing program. $55 per prop plus shipping back and forth. You have 14 days from when it leaves them to them getting it back.

Talked to them and he recommended trying a 28p Brovo 1 prop or a 27p Trophy plus.
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: Green with Envy on September 07, 2017, 10:41:54 AM
I'm not an outdrive expert, but I work with one.

My Story:

1984 Searay Sundancer 26 ft., 260hp Mercruiser 350, Alpha drive.

I swapped out the engine 3 years ago for a mildly built 383 stroker,  est. 405 hp, torque unknown, top speed: 41 mph @ 4500 rpm.  Tom at Miss Croix has been working on outdrives for 40 years.  He says that it is not the HP, but the torque that kills the drives.

My boat is 5,000+ lbs.  I never 'holeshot' or 'jack-rabbit' start.  A month ago, I replaced the engine with a brand new Mercruiser 350 MPI Alpha crate engine, 325 hp.  Mercruiser designed and built this engine and certified it's use with an alpha.  Tom went through my lower unit, per the 3 year extended warranty, and said it is still within specs internally and nothing is worn.  This is the original 34 year old alpha.

I am certainly not criticizing or judging the way people use their equipment, because I love the rush of power and speed, too. But, if you treat your boat like it is at the quarter-mile track every time you take off, why would you not expect it to wear out or break?  I believe that you can get many trouble free years of use out of an alpha if you ease up on plane. Once there try to break the top speed record

IMO
Allan
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: fireman24mn on September 07, 2017, 11:09:34 AM
I'm not an outdrive expert, but I work with one.

My Story:

1984 Searay Sundancer 26 ft., 260hp Mercruiser 350, Alpha drive.

I swapped out the engine 3 years ago for a mildly built 383 stroker,  est. 405 hp, torque unknown, top speed: 41 mph @ 4500 rpm.  Tom at Miss Croix has been working on outdrives for 40 years.  He says that it is not the HP, but the torque that kills the drives.

My boat is 5,000+ lbs.  I never 'holeshot' or 'jack-rabbit' start.  A month ago, I replaced the engine with a brand new Mercruiser 350 MPI Alpha crate engine, 325 hp.  Mercruiser designed and built this engine and certified it's use with an alpha.  Tom went through my lower unit, per the 3 year extended warranty, and said it is still within specs internally and nothing is worn.  This is the original 34 year old alpha.

I am certainly not criticizing or judging the way people use their equipment, because I love the rush of power and speed, too. But, if you treat your boat like it is at the quarter-mile track every time you take off, why would you not expect it to wear out or break?  I believe that you can get many trouble free years of use out of an alpha if you ease up on plane. Once there try to break the top speed record

IMO
Allan

As I stated many times before I don't hole shot it hard I always ease into the throttle. The drive failed while I was on plane going up the St Croix at about 2,600 rpm. Same speed I had drove all the way up from Treasure Island.

All the forums and people I have talked to there are hundreds of people that have high HP engines on Alphas. You just said you even did on a boat that weighs double what mine does and would have A LOT more resistance going threw the water. Why did you need to change out an engine after 3 years? The 383 you swapped in has more HP then the one I am running. Did you read any of my above posts?
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: Green with Envy on September 07, 2017, 11:34:09 AM
I did read the whole thread.  Sorry if you thought this was directed at you specifically, it wasn't.  Mostly, I was replying to the other responses and queries as to why these failures happen and I was just giving my experiences on the subject.

Most CGOAMN members understand the need to respect the limits of their equipment.  I meant no disrespect.

Allan
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: Green with Envy on September 07, 2017, 11:46:10 AM
...Why did you need to change out an engine after 3 years? ...

The engine builder couldn't get it right.  We went through 3 internal engine failures in 2-½ years.  Luckily, all under warranty.

Needless to say, we don't recommend them any more!
Title: Re: Glastron Carlson CV-23 Rebuild Top to Bottom
Post by: fireman24mn on August 01, 2018, 04:28:45 PM
Well its been a while since I updated. I ended up rebuilding the drive I had. Now that its broke in I was able to test a prop I bought. It was a 28P 4 blade Trophy Plus. 

I got up on plane pretty easy but I dropped down to about 4500 rpm at WOT and only about 62MPH. I did have 3 people and a full tank. I am guessing that only made a 2 or so MPH difference though. So 28P is too much I would like to find a 26 or 27P Bravo prop to try. I have spoke with a few prop guys and that is what they are recommending to try. Now I just have to find one.

Still my best run was on the 26P Hydromotive intimidator 4 blade at 5600 rpm and 68.4 MPH