Alrighty so I figure it's time for an update...
Last weekend I got the starter solenoid and fuel/water separator mounted, charged the batteries and got her running! I'm VERY happy with the tips and the sound of the exhaust running on muffs, and think I'll be just as pleased with it in the water. The engine's runing good and smooth, I'm not leaking water or fuel = good times had by all.
So that's all good news...now the bad:
I've got an issue with the cooling system, more specifically, the starboard side of the exhaust. Running on muffs at idle, the engine starts to overheat if I let it run for 12-15 minutes. In one instance it approached 190 degrees at which time I shut it off (that's the hottest I let it get). If I bump up the RPM's to 2K for 30 seconds it's visually obvious the impeller is sucking up more water, and the temp will slowly drop. This all seems to suggest that my impeller is on the way out (it's over 2 years old) and I plan on changing it. But wait, there's more...
I've got a good amount of water coming out of both tips, but a heavier flow comes out of the port side. Also, the starboard riser is a bit hotter and a decent amount of steam comes out of the starboard side tip. By decent, I mean an unusually large amount of steam. Today I noticed that, after start up, it took at least one minute longer for water to start coming out of the starboard side exhaust. Again, I eventually got pretty good water flow through the starboard side, but that delay can't be good.
My question is could a failing impeller be the route cause of these symptoms?? I was thinking the starboard manifold or riser might also be plugged, but it seems I eventually get solid flow through the manifold/riser.
Two points of potential interest: the port side runs cool and never expells any kind of steam. The starboard side of the engine sits higher (by at least half an inch) vs the port side, so an insufficient supply of cooling water (compliments of the failing impeller) may inheritely travel to the port side(?)
I talked to Jeff and we both agreed that the impeller needs to be replaced...I'm just looking for any other thoughts in light of this excessive steam issue. Thanks again all