My bad, for some reason I thought this was an outboard boat we were talking about, but it's not, right?
In that case - A Mercruiser I/O transom should be no thicker than 2 inches in total thickness or you might not get the inner and outer transom assemblies to squeeze toghether. But I also think it should not be any thinner than 1 5/8ths inch. The transom in my V174 was 2 inches thick, and this included the outer fiberglass shell layer. I used 2 layers of 3/4ths marine ply laminated together with 2 layers of glass mat between them and one layer of mat between the wood and fiberglass shell.
![](http://i425.photobucket.com/albums/pp340/Rattan3973/V174%20Floor%20Construction/Transom%20Rebuild/IMG_0097.jpg)